Chamberlain CG40D, PD100, PD200, PD600 Parts

Chamberlain CG40D, PD100, PD200 and PD600 Replacement Parts

One parts list covers these chain drive openers. If your model is any of the following, this is the right page.

  • CG40D
  • CG42D
  • PD100
  • PD200
  • PD600

Logic boards for this generation are discontinued. All three versions — 041A5021-1M-315, 041A5021-i and 041A5021-1i — are no longer manufactured and there is no replacement. If several remotes have stopped working at once, or the opener is completely dead with power at the terminal block, that is usually the board. Call (866) 965-5599 before spending anything else — we will tell you honestly whether the repair is still worth doing.

Motor runs but the door does not move? That is almost always the gear and sprocket assembly at ref 02 — the nylon gear strips. It is part 041C4220A, also listed as 41A2827, and we stock it in both factory and aftermarket versions. See section 2.

1. Garage Door Opener Repair Parts

Chamberlain CG40D PD100 PD200 PD600 chain drive opener parts diagram

First part of number below corresponds to diagram number above:

Ref Part Number Description
01 041A4208-2 Chain spreader with screws
01A 31D380 Sprocket cover — single sprocket units
02 041C4220A Gear and sprocket assembly — also listed as 41A2827
02 041A3261-1 Dual gear kit
03 041A2817 Gear kit
04 041B4245-1 Line cord, 6 ft
05 041D0181 End panel with all labels
07 041C0279 Light socket
08 K108D0034 Light lens — two light operators, sold individually
08A K108D0036-2 Light lens — one light operators, CG40D and CG42D
09 K030B0532-1 Capacitor — current replacement
10 K012A0373 Capacitor bracket
12 041D3058 Universal replacement motor and bracket assembly, 1/2 HP
14 041A2818 Limit drive gear
15 041D3452 Limit switch assembly
16 041C4398A RPM sensor assembly
17 041C4246 Wire harness, 1993 to current
18 041A2817 Gear kit including bearings
20 041A5021-1M-315 Receiver logic board — no longer available
20 041A5021-i Receiver logic board — no longer available
20 041A5021-1i Receiver logic board — no longer available
22 41A3673 End panel — two light operators
041A5484 End panel
041A5615 Chain spreader
041A2770-17 Installation hardware kit

The capacitor is the K030B0532-1; the older 30B366 1/4 HP capacitor is discontinued and this replaces it. 041A2817 is called out twice, at 03 and 18 — the same gear kit either way.

2. Gear and Sprocket — Factory or Aftermarket

The nylon gear on the 041C4220A is the most common failure on these openers, and the part fits most Chamberlain and LiftMaster chain drives. You may see it called 41A2827 — it is the same assembly. We stock both the genuine part and a lower cost aftermarket version built to the same dimensions.

Part # Description Factory (OEM) Aftermarket
041C4220A Gear and sprocket assembly, aka 41A2827 Factory assembly Aftermarket assembly

Fit the new gear with the opener disconnected from the door, and grease the worm before reassembly — running it dry is what strips the next one. The 041A2817 gear kit is the alternative if only the gear itself has failed.

3. Chain and Rail

Ref Part Number Description
004A1008 Master link kit
041A5807 Chain and cable — 7 ft door
K144C0056 Cable idler pulley
183A163 Wear pads

The chain is sized to your door height — measure the door opening, not the rail. A slack chain can usually be re-tensioned rather than replaced; replace it if links are stiff, the cable is frayed, or the chain has jumped the sprocket. See all Chamberlain chain drive rail parts.

4. Safety Sensors and Brackets

Ref Part Number Description
041-0136 Safety sensor eye kit — replaces 41A5034
041-0155-000 Safety sensor brackets, 2021 to present
041-0365-000 Sensor eyes and brackets — the complete set
041B0873 Sunblocker bracket — stops sunlight false-tripping the eye
041B4494-1 2 conductor bell wire, 26 ft

The current 041-0136 eye kit replaces the older 41A5034 and fits Chamberlain and LiftMaster openers alike — both brands are built by the same manufacturer. If your brackets are bent or missing too, the 041-0365-000 includes eyes and brackets together.

5. Door Hardware and Remotes

Ref Part Number Description
041B0035B Curved door arm
4178B0034B Straight door arm section
041A8094 Door arm kit — curved and straight sections together
041A2828 Emergency release rope and handle
893MAX 3 button remote control — universal replacement
041C0494-2 Multi-function door control panel

These openers predate Security+ 2.0, so use the 041C0494-2 wall control rather than a MyQ panel — the modern panels will not work. The 893MAX replaces every older Chamberlain, LiftMaster and Craftsman remote. Browse all Chamberlain remote controls.

More Chamberlain Parts

All Chamberlain opener parts  ·  Chain and master links  ·  Chamberlain remote controls