DoorKing 9530 Maximum Security Slide Gate Parts

DoorKing 9530 Maximum Security Slide Gate Operator Replacement Parts

Genuine DoorKing replacement parts for the 9530 maximum security slide gate operator (model 9530-080, drawing 9530-880 Rev A). The reference numbers in the tables below match the callout numbers on each diagram, so find the number on the drawing first, then click the part number in the matching row to go straight to that product page.

The 9530 is DoorKing's heavy industrial slider: a 3 HP Emerson motor through a 40:1 gearbox, #35 chain to the output and #80 chain to the gate, with a variable speed AC drive and dynamic brake. It shares its base, control box, cover and idler wheels with the DoorKing 9550, and its limit box, control board and slow-down brackets with the 9210. Nothing on this machine interchanges with the 9000, 9050, 9100 or 9150.

Cover, Base & Chain Kit

DoorKing 9530 maximum security slide gate operator cover, base and accessory chain kit parts diagram
Ref Part Number Description Qty
10 9550-150 Base, slider 1
80 9550-228 Bracket, offset catch 1
81 2615-154 Hex head bolt, 5/16-18 x 1 in. 2
82 2620-411 Hex flange lock nut, 5/16-18 2
225 9550-400 Cover assembly 1
230 2600-767 Padlock, brass B745C 2
235 2601-273 Accessory chain kit (see table below) 1

Motor, Gearbox, Sprockets & Control Box

DoorKing 9530 slide gate operator drive parts diagram — 3 HP motor, 40:1 gearbox, sprockets, AC drive and control box
Ref Part Number Description Qty
21 2615-153 Hex head bolt, 5/16-18 x 3/4 in. 4
22 2620-411 Hex flange lock nut, 5/16-18 4
25 2601-260 Gearbox, 40:1 1
26 2615-167 Hex head bolt, 7/16-14 x 1-1/4 in. Gr8 8
27 2620-048 Lock washer, 7/16 in. 8
30 2601-324 Sprocket, 30 tooth #35 chain 1
31 2601-322 Sprocket hub, 1-1/2 in. bore 1
32 2600-436 Chain, #35 1
33 2600-479 Chain master link, #35 1
35 2600-367 Sprocket, 15 tooth #80 chain 1
36 2601-334 Sprocket hub, 1-1/2 in. bore 1
40 2601-264 Motor, 3 HP Emerson J63WZBKC-192 1
41 2615-052 Hex head bolt, 3/8-16 x 1 in. 4
42 2620-047 Lock washer, 3/8 in. 4
50 1603-032 Manual safety interlock assembly 1
51 9550-244 Interlock mounting bracket 1
60 9550-135 Idler wheel, UHMW 2
61 2615-220 Hex head bolt, 1-14 x 7 in. Gr5 2
62 2620-084 Washer, 1 in. USS galvanised 2
63 2620-225 Washer, stainless 1.5 in. OD x 1 in. ID 2
64 2620-056 Lock washer, 1 in. 2
65 2620-480 Hex nut, 1-14 thread Gr5 4
90 9550-100 Control box, slide gate 1
91 2615-052 Hex head bolt, 3/8-16 x 1 in. 5
92 2620-019 Washer, 3/8 in. SAE 10
93 2620-047 Lock washer, 3/8 in. 5
94 2620-405 Hex nut, 3/8-16 5
95 1506-071 Tone generator, loud 1
97 2600-403 Switch, 3 phase 25 amp 1
110 9210-416 AC motor drive assembly, 208V 3PH 10 HP 1
111 2620-009 Split lock washer, 1/4 in. 4
112 2905-065 Phillips head screw, 1/4-20 x 1/2 in. 4
115 9210-425 AC Tech brake 845-215 1
116 2616-001 Phillips head screw, 6-32 x 3/8 in. 4
170 9550-110 Control box door, slide gate 1
171 4001-035 Lock cylinder with 2 keys 1
172 1702-501 Cam, 7/8 in. 1
207 9530-193 Crank handle 1
208 2600-214 Spring clip for crank handle 2
209 2902-006 Nylon lock nut, 10-32 2

Limit Switch Enclosure

DoorKing 9530 slide gate operator limit switch enclosure parts diagram — limit shaft, bronze limit nuts, micro switches and slow down brackets
Ref Part Number Description Qty
180 2600-529 Bracket, limit enclosure 1
182 2600-454 Bearing holder, plastic front 4
183 2600-440 Bearing 4
184 2615-153 Hex head bolt, 5/16-18 x 3/4 in. 16
185 2620-411 Hex flange lock nut, 5/16-18 16
186 2600-258 Limit nut, 1 in. bronze 2
187 2600-254 Limit nut with magnet assembly, bronze 1
188 2600-309 Bevel gear, 15 tooth .75 in. bore 2
191 2600-096 Washer, stainless 1.125 in. OD x .75 in. ID 2
192 2600-032 Spirol pin, 3/16 in. D x 1 in. L 2
193 2600-522 Bracket, limit hold 1
194 2600-857 Spring, compression limits 3
195 2616-108 Smooth shoulder screw, 6-32 x 3/4 in. 3
197 1804-024 Micro switch 4
198 2904-004 Round head screw, 4-40 x 5/8 in. 8
199 9210-301 Bracket, upper slow down limit 1
200 9210-302 Bracket, lower slow down limit 1
201 2902-002 Nylon lock nut, 4-40 4
202 2902-003 Nylon lock nut, 6-32 2
203 9210-303 Bracket, partial open limit 1
204 2616-031 Flat head screw, #0-90 x 1/4 in. 2
205 2620-399 Hex nut, 00-90 brass zinc plated 2
206 1601-256 Magnetic sensor switch 1
210 2601-310 Sprocket 1
220 9200-005 Cover, plastic limits 1

Control Panel — Board, Relay, Transformer & Terminals

DoorKing 9530 slide gate operator control panel parts diagram — gate operator board, solid state relay, transformer and speed potentiometer
Ref Part Number Description Qty
120 9200-900 Mount plate, PCB hinged 1
121 2620-409 Hex flange lock nut, 1/4-20 6
125 9200-913 Mount panel, PCB 1
126 2600-945 Cover, plastic insulator 1
127 2616-000 Phillips head screw, 6-32 x 1/4 in. 6
128 1200-028 Snap-in outlet (Leviton 1306) 2
129 2616-002 Phillips head screw, 6-32 x 1/2 in. 6
130 2599-014 Decal, copper wire only 1
131 2600-434 Marker strip, 208V 3 phase 1
132 3130-008 Terminal block, 5 pin 1
134 3129-005 Terminal block cover, 5 position 1
135 2616-007 Phillips head screw, 6-32 x 5/8 in. 6
136 2599-006 Decal, supply ground 1
137 2600-439 Cup washer, brass 1
138 2902-010 Nylon lock nut, 8-32 green 1
139 2600-810 Bushing, 7/8 in. poke thru flaps 15
140 2600-619 Wire clip, 5/8 in. 13
141 2902-003 Nylon lock nut, 6-32 14
143 3140-040 Label, speed 1
144 4001-125 Potentiometer, 5k linear taper 1
145 9210-255 Knob for 1/4 in. shaft 1
146 2600-410 Marker strip, silkscreened both sides 1
147 2600-414 Terminal block, 2 position 1
148 3129-002 Terminal block cover, 2 position 1
149 2343-010 PCB, current sensor 1
150 4001-095 Transformer, 460/230/208 to 115V 1
151 2616-051 Phillips head screw, 10-32 x 3/8 in. 2
152 9200-932 Solid state relay, single phase 1
154 9200-234 Bracket, high / low voltage separator 1
160 4404-010 PCB, gate operator (control board) 1
161 9210-006 Cover, plastic 1

Not Shown on the Diagrams

Ref Part Number Description Qty
2 9530-065 Installation manual 1
96 1812-005 Push button switch, N.O. 2
98 1804-029 Mount, wire tie 2
99 2600-619 Wire clip, 5/8 in. 2
100 2902-006 Nylon lock nut, 10-32 2
101 2600-820 Bushing, 1/2 in. 1
153 4001-020 Terminal, 20 pin 1
155 9210-043 Wire harness, 9210 VS subassembly 1
156 9530-043 Wire harness, 9530 VS subassembly 1
181 2600-909 Limit shaft, threaded 1
189 2600-199 Cross shaft, limit 1
190 2630-018 Snap ring, 3/4 in. 1
221 2616-052 Phillips head screw, 10-32 x 1/2 in. 2

2601-273 Accessory Chain Kit

Ref 235, shown on the first diagram. Ordered as a kit under 2601-273, or as individual pieces.

Ref Part Number Description Qty
— 2601-252 Chain mount bracket 1
— 2616-817 Threaded stud 2
— 2620-476 Nut 4
— 2620-080 Washer 4
— 2601-269 Chain, #80 20 ft 1
— 2601-271 Master link 1

Common 9530 Problems and the Parts That Fix Them

Symptom Usual Cause Parts
Gate runs past the stop, or will not stop where it should Worn limit nuts or failed micro switch 2600-258 bronze limit nuts (2), 2600-254 magnet limit nut, 1804-024 micro switches (4)
Gate does not slow down before the stop Slow down limit bracket or magnetic sensor out of position 9210-301 / 9210-302 brackets, 1601-256 magnetic sensor
Chain jumping, chattering or slapping Worn sprockets or idler wheels 2601-324 / 2600-367 sprockets, 9550-135 idler wheels (2)
Grinding or oil leaking from the gearbox Failed 40:1 gearbox 2601-260 gearbox, 2601-264 3 HP motor
Gate will not run, or runs at the wrong speed Failed AC drive, brake or speed pot 9210-416 AC drive, 9210-425 brake, 4001-125 pot, 9210-255 knob
Dead operator after a storm, no response to any input Surge-damaged control board 4404-010 board, 4001-020 card edge connector, 4001-095 transformer
Limit shaft binds or the limit nuts will not travel Worn limit box bearings or bevel gears 2600-440 bearings (4), 2600-454 holders (4), 2600-309 bevel gears (2)
Manual release will not disengage Seized safety interlock or missing crank 1603-032 interlock assembly, 9530-193 crank handle, 2600-214 spring clips

Related DoorKing Pages

Other DoorKing slide gate operator parts: 9000 · 9050 · 9100 · 9150 · 9210 · 9550 · all DoorKing gate operator parts. Need a complete unit rather than parts? See DoorKing slide gate operators. Chain, mounting hardware, control boards, variable speed drives and loop detectors for the 9530 are all listed in the product grid below.