DoorKing 9150 Slide Gate Operator Parts
DoorKing 9150 Slide Gate Operator Replacement Parts
Genuine DoorKing replacement parts for the 9150 slide gate operator (model 9150-082, 1 HP 115V convenience open, drawing 9150-882 Rev K). The reference numbers in the tables below match the callout numbers on each diagram, so find the number on the drawing first, then click the part number in the matching row to go straight to that product page.
The 9150 has a battery backup system the other slide operators do not. A second 24 VDC motor (2600-197) on its own bracket and cogged belt, two 12V batteries (1801-009), a battery tray (2600-560), a backup PCB (2340-010) and a separate wire set (2340-164). The main drive is a 1 HP dual pulley motor (2600-163) on an AX36 belt.
It shares its control board (4602-010), 18-pin terminal (2901-002), 10 in. pulley, solenoid lock and idler wheels with the DoorKing 9100, but the housing, door, clutch pad and main shaft are 9150-specific.
Circuit Board — the most replaced part on the 9150
4602-010 — PCB Slide Gate Operator
The 4602-010 runs the 9150 and the 9100. It is not the board used by the 9050 or 9070 — those take the 4702-010, and the two are not interchangeable. Replace the 4602-010 when the operator is dead with power confirmed at the terminals, when it powers up but ignores every input (radio, keypad, loop, push button), when only one direction works, or after a lightning or surge event.
Check your date of manufacture before you order. DoorKing revised this board in January 2016. The base part number is 4602-010 and the suffix identifies the version:
- -018 — operators built January 2016 or later (current board, UL325 monitored device input)
- -012 — operators built prior to January 2016
You do not order those numbers separately. Open the 4602-010 product page and choose your Date of Manufacture from the dropdown — the two choices read "Unit manufactured before Jan 2016" and "Unit manufactured after Jan 2016 with UL325 monitored device input". If you are unsure, read the number printed on the board currently fitted; it will end in -012 or -018.
On this model the main board is not the only board. The battery backup runs off its own 2340-010 PCB. If the gate works on mains but does nothing during a power cut, the fault is usually the backup PCB, the batteries or the 2340-164 backup wire set — not the 4602-010. Replace the 4001-093 MOV assembly (ref 345) alongside any surge-killed board, and check the four power resistors (2600-848 and 2600-847) while the panel is open.
Exterior — Door, Housing Panel & Labels
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 5 | 2802-040 | Push-on washer | 2 |
| 56 | 2600-732 | Nameplate, plastic DKS | 1 |
| 57 | 1897-050 | Gasket support, thick 1/16 in. | 2 |
| 83 | 2599-034 | Label, gate operator | 1 |
| 95 | 2600-932 | Door, model 9150 | 1 |
| 110 | 4001-035 | Lock cylinder | 1 |
| 113 | 1702-503 | Cam, 1-1/4 in. | 1 |
| 300 | 4001-018 | Weather stripping (ft) | 7 |
| 320 | 2599-199 | Label, universal | 1 |
Housing, Motors, Belt Drive & Battery Backup
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 11 | 1801-009 | Battery, 12V 3.4 Ah | 2 |
| 15 | 2600-466 | Rear bearing assembly kit (was 2600-440 + 2600-453) | 1 |
| 20 | 2600-053 | Thrust bearing, 3/4 in. ID | 1 |
| 21 | 2600-731 | Gasket, switch cover | 1 |
| 25 | 2600-533 | Switch cover, lockable | 1 |
| 30 | 2600-694 | Belt, AX36 (main drive) | 1 |
| 31 | 2600-688 | Belt, 17 in. 4L170 cogged (battery backup) | 1 |
| 35 | 2600-965 | Idler bracket, left | 1 |
| 40 | 2600-966 | Idler bracket, right | 1 |
| 45 | 2600-938 | Radio tray | 1 |
| 60 | 2600-871 | Bushing, 1/2 in. OD x 5/16 in. ID | 2 |
| 65 | 2801-004 | Clutch pad, 5 in. OD x 3/4 in. ID | 1 |
| 87 | 2615-153 | Hex head bolt, 5/16-18 x 3/4 in. | 4 |
| 90 | 2615-155 | Hex head bolt, 5/16-18 x 1-3/4 in. | 2 |
| 100 | 2600-880 | Hole plug, plastic for 3/8 in. hole | 1 |
| 105 | 2600-984 | Housing, model 9150 | 1 |
| 115 | 2600-431 | Marker strip, silkscreened | 1 |
| 120 | 2600-163 | Motor assembly, 1 HP dual pulley | 1 |
| 122 | 2600-197 | Motor, 24 VDC for battery backup | 1 |
| 123 | 2600-867 | Bracket, battery backup motor mount | 1 |
| 130 | 2600-917 | Jam nut, magnet subassembly | 1 |
| 140 | 2620-411 | Hex flange lock nut, 5/16-18 | 20 |
| 145 | 2902-003 | Nylon lock nut, 6-32 | 18 |
| 146 | 2620-340 | Center lock nut, 1/4-20 | 4 |
| 147 | 2620-409 | Hex flange lock nut, 1/4-20 | 7 |
| 155 | 1200-028 | Snap-in outlet (Leviton 1306) | 2 |
| 160 | 2600-957 | Pulley, 10 in. aluminium assembly | 1 |
| 197 | 2616-051 | Phillips head screw, 10-32 x 3/8 in. | 2 |
| 198 | 2616-052 | Phillips head screw, 10-32 x 1/2 in. | 1 |
| 203 | 2900-918 | Standoff, aluminium 1-1/4 in. 6-32 | 3 |
| 205 | 2600-904 | Main shaft assembly | 1 |
| 210 | 2600-931 | Bracket, shaft support | 1 |
| 211 | 2600-560 | Battery tray | 1 |
| 215 | 2600-860 | Solenoid lock assembly | 1 |
| 220 | 2600-446 | Spring, compression | 1 |
| 234 | 2600-487 | Bracket, solenoid support | 1 |
| 235 | 1601-041 | Toggle switch, SPST 2 position | 2 |
| 236 | 1506-071 | Tone generator, loud | 1 |
| 237 | 1812-005 | Push button switch, N.O. | 1 |
| 245 | 2600-886 | Idler wheel, UHMW | 2 |
| 250 | 2600-840 | Jumper, ring tongue #8 screw | 2 |
| 255 | 3130-008 | Terminal block, 5 pin | 1 |
| 257 | 3129-005 | Terminal block cover, 5 position | 1 |
| 265 | 2600-344 | Washer, 1-1/8 in. OD x 3/4 in. ID | 1 |
| 266 | 2600-990 | Neoprene washer, 1.5 x .725 x .125 in. | 1 |
| 270 | 2600-345 | Hardened washer, 1-1/4 x 3/4 in. ID | 1 |
| 273 | 2620-035 | Washer, 4 in. OD x 3/4 in. ID | 1 |
| 280 | 2600-619 | Wire clip, 5/8 in. | 6 |
| 345 | 4001-093 | MOV assembly, 130 VAC | 1 |
Control Panel — Board, Backup PCB, Terminals & Resistors
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 50 | 2600-810 | Bushing, 7/8 in. poke thru flaps | 5 |
| 70 | 9150-006 | Cover, plastic model 9150 | 1 |
| 75 | 2600-945 | Cover, plastic insulator | 2 |
| 80 | 4602-010 | PCB, slide gate operator (control board) — see the control board box above and choose your date of manufacture | 1 |
| 81 | 2340-010 | PCB, battery backup | 1 |
| 150 | 2600-962 | Mount plate, PC board | 1 |
| 165 | 2600-848 | Power resistor, 1 ohm 30 watt | 2 |
| 170 | 2600-847 | Power resistor, 1 ohm 65 watt | 2 |
| 175 | 2616-006 | Phillips head screw, 6-32 x 3/16 in. | 8 |
| 180 | 2616-002 | Phillips head screw, 6-32 x 1/2 in. | 9 |
| 193 | 2616-001 | Phillips head screw, 6-32 x 3/8 in. | 4 |
| 195 | 2616-007 | Phillips head screw, 6-32 x 5/8 in. | 2 |
| 200 | 2600-887 | Nylon Phillips screw, 6-32 x 1/4 in. | 4 |
| 240 | 2901-002 | Terminal, 18 pin | 1 |
| 285 | 2600-639 | Wire clamp, 1 in. | 6 |
| 310 | 2599-008 | Label, patent | 1 |
Not Shown on the Diagrams
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 9150-066 | Installation manual | 1 |
| 7 | 2600-852 | Accessory box | 1 |
| 135 | 2902-006 | Nylon lock nut, 10-32 | 3 |
| 185 | 2616-007 | Phillips head screw, 6-32 x 5/8 in. | 3 |
| 190 | 2616-000 | Phillips head screw, 6-32 x 1/4 in. | 8 |
| 260 | 2600-439 | Cup washer, brass | 1 |
| 264 | 2620-028 | Washer, 5/16 in. USS | 6 |
| 275 | 2620-053 | Lock washer, 5/16 in. | 2 |
| 290 | 2600-987 | Wire set, 9150 1 HP | 1 |
| 291 | 2340-164 | Wire set, battery backup | 1 |
| 295 | 1804-031 | Tie wrap, 4 in. | 20 |
| 297 | 2600-749 | Wire connector, STA-KON RC6 | 2 |
| 306 | 2340-065 | Manual, battery backup | 1 |
| 315 | 2599-006 | Decal, supply ground | 1 |
| 335 | 2599-014 | Decal, copper wire only | 1 |
| 340 | 2599-100 | Warning sign | 2 |
| 400 | 2340-065 | Manual, battery backup | 1 |
| 401 | 9150-065 | Installation manual | 1 |
Superseded Part Numbers
| Old Part Number | Current Part Number | Notes |
|---|---|---|
| 2600-440 + 2600-453 | 2600-466 | Refs 15 and 17 — DoorKing replaced the separate rear bearing and plastic holder with the 2600-466 bearing assembly kit. Order the kit. |
Common 9150 Problems and the Parts That Fix Them
| Symptom | Usual Cause | Parts |
|---|---|---|
| Gate slips, will not hold position, or stalls | Worn clutch pad or weak clutch spring | 2801-004 clutch pad, 2600-446 compression spring |
| Squealing on start, or motor runs and the gate barely moves | Glazed or stretched main drive belt | 2600-694 AX36 belt, 2600-957 pulley |
| Gate will not run on battery during a power cut | Dead batteries or failed backup motor | 1801-009 batteries (2), 2600-197 backup motor, 2600-688 cogged belt |
| Battery backup dead even with good batteries | Failed backup PCB or wire set | 2340-010 backup PCB, 2340-164 backup wire set |
| Rumble or play in the main shaft | Worn rear bearing or thrust bearing | 2600-466 bearing kit, 2600-053 thrust bearing, 2600-904 shaft |
| Chain jumping or chattering | Worn idler wheels | 2600-886 idler wheels (2), 2600-965 / 2600-966 brackets |
| Gate will not lock, or the solenoid buzzes | Failed solenoid lock | 2600-860 solenoid assembly, 2600-487 support bracket |
| Operator powers up but ignores every input — radio, keypad, loop and push button all dead | Failed control board logic | 4602-010 board (choose your date of manufacture), 2901-002 18-pin terminal |
| Dead operator after a storm, no response to any input | Surge-damaged control board | 4602-010 board, 2901-002 terminal, 4001-093 MOV assembly |
Related DoorKing Pages
Other DoorKing slide gate operator parts: 9000 · 9050 · 9100 · 9210 · all DoorKing gate operator parts. The 9100 uses this same 4602-010 control board. Need a complete unit rather than parts? See DoorKing slide gate operators. Chain, mounting hardware, control boards, batteries and loop detectors for the 9150 are all listed in the product grid below.