DoorKing 9024 DC Slide Gate Operator Parts
DoorKing 9024 DC Slide Gate Operator Replacement Parts
Genuine DoorKing replacement parts for the 9024 DC slide gate operator, taken from the factory Illustrated Parts Breakdown for the 9024-380 (drawing 9024-880 Rev B). Find your part on the diagram, match the number in the table below it, and click the part number to order.
The 9024 is the battery-backed DC version of the 9000. The base, gearbox, limit box, release lever, chain and enclosure are shared with the 9000 — what is different is the DC drivetrain: the 2601-199 30V DC motor assembly, the 4100-018 control board, the 4001-089 toroid transformer, the rectifier, capacitors and two batteries. If you have the AC 9000, use the 9000 parts page instead.
Cover, Access Door and Accessory Chain Kit
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 245 | 9350-179 | Cover, Operator | 1 |
| 246 | 2599-199 | Label, Universal | 1 |
| 247 | 2599-034 | Label, Gate Operator | 1 |
| 250 | 9350-175 | Frame, Door Access | 1 |
| 251 | 2902-003 | Nut, Nylon Lock 6-32 | 4 |
| 252 | 2802-002 | Washer, #6 SAE | 4 |
| 253 | 4001-055 | Lock, N16058BDxSF with 2 keys, 16120 keyway | 1 |
| 254 | 1702-517 | Cam, Keyed Lock with Bend | 1 |
| 255 | 2599-215 | Label, Model 9000 — not currently available from DoorKing | 1 |
| 260 | 2615-262 | Bolt, Whiz Lock 3/8-16 x 3/4 in. | 2 |
Accessory Chain and Mounting Bracket Kit 2600-858 — contains the 2600-710 bracket, 2616-809 threaded stud (1/2-13 hex nut and washer included), 2600-482 master link and 2600-442 #40 chain, 20 ft.
Chassis, Motor, Drive and Enclosure
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 10 | 9350-150 | Base Stand, Slider | 1 |
| 11 | 9350-152 | Base, Limit Stand | 1 |
| 12 | 2615-153 | Bolt, Hex 5/16 x 3/4 in. | 2 |
| 13 / 149 | 2620-028 | Washer, 5/16 in. | 2 / 1 |
| 14 / 22 | 2620-411 | Nut, Hex Flange Lock 5/16-18 | 2 / 4 |
| 15 | 9350-140 | Panel, Lock Cover | 1 |
| 16 | 2620-409 | Nut, Hex Flange Lock 1/4-20 | 4 |
| 20 | 2601-199 | Motor Assembly, 30V DC — supplied as an assembly; see the note below | 1 |
| 21 | 2601-183 | Motor Pulley | 1 |
| 25 | 2601-222 | Idler Wheel, UHMW | 2 |
| 30 | 2601-224 | Spacer, Idler | 2 |
| 31 | 2620-022 | Washer, 5/8 in. USS | 2 |
| 32 | 2615-040 | Bolt, Hex Head 5/8-11 x 3 in. | 2 |
| 33 | 2620-350 | Nut, Center Lock 5/8-11 | 2 |
| 35 | 9350-125 | Plate, Transformer Mount — not currently available from DoorKing | 1 |
| 36 | 2616-000 | Screw, Phillips Head 6-32 x 1/4 in. | 6 |
| 40 | 1200-028 | Outlet, Snap-In Leviton 1306 | 2 |
| 50 | 2615-055 | Bolt, Hex Head 3/8-16 x 1-1/2 in. | 4 |
| 51 | 2620-405 | Nut, Hex 3/8-16 | 4 |
| 52 / 262 | 2620-047 | Lockwasher, 3/8 in. | 4 / 2 |
| 110 | 2601-110 | Belt, 1/2 in. x 31 in. — main drive belt, a wear item | 1 |
| 116 | 2902-008 | Nut, Hex Star Lock 1/4-20 | 4 |
| 117 / 242 | 2600-810 | Bushing, 7/8 in. Poke Thru | 15 / 7 |
| 125 | 2600-439 | Washer, Cup Brass | 1 |
| 126 | 2902-010 | Nut, Nylon Lock 8-32 Green | 1 |
| 140 | 1860-073 | Bridge Rectifier, 35 A | 1 |
| 145 | 3500-023 | Capacitor, 4700uF 63V | 2 |
| 146 | 2600-238 | Capacitor Clamp | 2 |
| 148 | 2620-328 | Nut, Locking | 1 |
| 150 | 4001-089 | Transformer, Toroid 115/230 to 24 VDC | 1 |
| 151 | 2615-159 | Bolt, Hex 5/16-18 x 3 in. | 1 |
| 167 | 2600-401 | Switch, Slide Voltage — 115 / 230 V selector | 1 |
| 171 / 232 | 2620-009 | Washer, Split Lock 1/4 in. | 2 / 2 |
| 172 | 2905-065 | Screw, Phillips Head 1/4-20 x 1/2 in. | 2 |
| 173 | 2620-002 | Washer, 1/4 in. USS | 2 |
| 201 | 2601-115 | Chain, #35 x 24-3/4 in. with link | 1 |
| 230 | 2601-196 | Plate, Receiver / Timer Mount | 1 |
| 231 | 2615-002 | Bolt, Hex Head 1/4-20 x 1/2 in. | 2 |
| 237 | 2616-002 | Screw, Phillips Head 6-32 x 1/2 in. | 6 |
| 240 | 2600-413 | Terminal Block, 3 Position | 1 |
| 261 | 2601-348 | Spacer, Left Cover | 1 |
| 263 | 2615-128 | Bolt, Hex 3/8-16 x 3/4 in. | 2 |
| 264 | 2601-349 | Spacer, Right Cover | 1 |
| 270 | 2601-094 | Wire Tie, Black 5/16 in. — not currently available from DoorKing | 4 |
| 271 | 2615-052 | Bolt, Hex 3/8-16 x 1 in. | 4 |
| 272 | 9350-110 | Battery Tray — not currently available from DoorKing | 1 |
| 273 | 1801-003 | Battery — two required | 2 |
Control Enclosure
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 7 | 4001-109 | MOV Assembly, 275 VAC | 1 |
| 115 | 9350-100 | Enclosure | 1 |
| 120 | 2600-414 | Terminal Block, 2 Position | 1 |
| 121 | 2600-410 | Marker Strip, Silkscreened Both Sides — not currently available from DoorKing | 1 |
| 122 | 3129-002 | Terminal Block Cover, 2 Position | 1 |
| 123 | 2616-019 | Screw, Phillips Head 8-32 x 3/4 in. | 4 |
| 127 | 2599-006 | Decal, Ground | 2 |
| 128 | 2599-014 | Decal, Copper | 1 |
| 130 | 4001-020 | Terminal, 20 Pin | 1 |
| 133 | 2900-905 | Spacer, Aluminum 6-32 Threaded | 1 |
| 135 | 4100-018 | PCB, Gate Operator — the 9024 control board | 1 |
| 136 / 178 | 2616-003 | Screw, Phillips Head 6-32 x 3/4 in. | 8 / 6 |
| 137 | 1860-032 | Washer, Nylon Retaining #6 | 2 |
| 154 | 2902-004 | Nut, Nylon Lock 8-32 | 2 |
| 155 | 2601-193 | Cradle, Plastic Release | 1 |
| 156 | 2616-018 | Screw, Phillips Head 8-32 x 1/2 in. | 6 |
| 157 | 2600-619 | Wire Clip, 5/8 in. | 5 |
| 158 / 92 / 180 | 2902-003 | Nut, Nylon Lock 6-32 | 5 / 5 / 10 |
| 160 | 9350-106 | Divider Panel, Enclosure — not currently available from DoorKing | 1 |
| 161 | 1506-071 | Tone Generator, Loud | 1 |
| 162 | 2600-402 | Switch, Rocker Single Black | 1 |
| 163 | 2600-408 | Switch, Rocker Double Red | 1 |
| 164 | 2599-096 | Label, Push to Operate — not currently available from DoorKing | 1 |
| 166 | 1400-021 | Switch, Momentary Black | 1 |
| 168 | 1400-022 | Switch, Momentary Red | 1 |
Gearbox, Manual Release and Limit Switch Box
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 45 | 2601-235 | Gearbox and Clutch | 1 |
| 46 | 1514-020 | Cap, Plastic | 1 |
| 55 | 2601-228 | Sprocket, 17 Tooth | 1 |
| 56 | 2616-094 | Set Screw, 5/16-18 x 1/4 in. | 4 |
| 60 | 2601-327 | Sprocket, 42 Tooth — Rev B, replaces the 2601-233 | 1 |
| 61 | 2630-011 | Snap Ring, 1 in. | 1 |
| 65 | 2601-182 | Pulley, 2-1/2 in. dia. x 3/4 in. shaft | 1 |
| 70 | 2601-175 | Bracket, Pivot Release | 1 |
| 80 | 2615-576 | Bolt, Hex Head 8 mm x 30 mm | 2 |
| 81 | 2620-053 | Lockwasher, 5/16 in. | 2 |
| 85 | 2601-353 | Clevis Pin | 1 |
| 90 | 9000-123 | Lever, Release | 1 |
| 91 | 9000-125 | Release Lever Block | 1 |
| 95 | 2601-207 | Spring, Release Lever | 1 |
| 96 | 2615-163 | Bolt, Hex Head 5/16-18 x 7 in. | 1 |
| 97 | 2601-185 | Shaft, Threaded Pivot Release | 1 |
| 98 | 2601-187 | Collar, Threaded Adjustment | 1 |
| 99 | 3004-051 | Nut, Panel 1/4 x 18 | 1 |
| 100 | 2601-190 | Handle, Pull Plastic | 1 |
| 105 | 1601-060 | Bearing, Sealed 1/2 in. ID x 1-1/8 in. OD | 1 |
| 106 | 2620-470 | Nut, Locking Jam 1/2-13 | 1 |
| 170 | 2601-215 | Box, Limit Switch Assembly | 1 |
| 175 | 2601-130 | Holder, Plastic Bearing | 2 |
| 176 | 2601-171 | Bearing, Sealed 3/8 in. ID x 7/8 in. OD | 2 |
| 181 | 2601-209 | Bumper, Rubber | 1 |
| 185 | 2601-120 | Shaft, 1/2-13 UNC Threaded | 1 |
| 190 | 2620-460 | Nut, Bronze 1/2-13 Thread | 2 |
| 191 | 2601-125 | Nut, Plastic Traveling — not currently available from DoorKing | 2 |
| 195 | 2601-189 | Collar, 3/8 in. ID | 1 |
| 196 | 2620-070 | Washer, Stainless | 1 |
| 199 | 2616-088 | Set Screw, 1/4-20 x 5/16 in. | 2 |
| 200 | 2601-226 | Sprocket, 9 Tooth #35 Chain | 1 |
| 205 | 2601-211 | Bracket, Limit Nut | 1 |
| 206 | 2616-108 | Screw, Smooth Shoulder 6-32 x 3/4 in. | 2 |
| 207 | 2600-857 | Spring, Compression Limits | 2 |
| 210 | 1804-024 | Switch, Micro — fit when the gate over-travels or will not stop | 2 |
| 211 | 2900-930 | Standoff, Aluminum 1/4 in. x 11/16 in. | 4 |
| 212 | 2904-007 | Screw, Round Head 4-40 x 1 in. | 4 |
| 225 | 2601-213 | Cover, Limit Switch Box | 1 |
| 226 | 2616-001 | Screw, Phillips Head 6-32 x 3/8 in. | 2 |
Parts Not Shown on the Diagrams
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 2 | 9024-065 | Manual, Installation — not currently available from DoorKing | 1 |
| 3 | 9000-066 | Manual, Quick Start — not currently available from DoorKing | 1 |
| 5 | 7082-188 | Wire Set | 1 |
| 41 | 2600-749 | Wire Connector | 2 |
| 144 | 4601-053 | Fuse Assembly | 1 |
| 147 | 9024-197 | Resistor Assembly, Bleeder | 1 |
| 165 | 9024-005 | Cover, Plastic Screened | 1 |
| 235 | 3130-023 | Terminal Strip, 8 Dual Row Screw | 1 |
| 236 | 2599-063 | Label, 8 Terminal Master/Slave | 1 |
| 238 | 3129-008 | Cover, 8 Terminal Block | 1 |
| 239 | 4001-093 | MOV Assembly | 1 |
| 248 | 2600-732 | Nameplate, Plastic DKS | 1 |
| 249 | 2802-040 | Washer, Push-on Clamp | 2 |
| 275 | 2601-297 | Terminal — not currently available from DoorKing | 1 |
| 280 | 2344-037 | Wire Harness, 2 Position | 1 |
| 285 | 2599-100 | Sign, Warning | 1 |
| 290 | 2600-858 | Accessory Chain Kit | 1 |
Superseded Part Numbers
| Ref | Old Number | Current Part | Qty |
|---|---|---|---|
| 20 | 2601-197 / 2601-201 | 2601-199 Motor Assembly, 30V DC — the bare motor is not sold separately | 1 |
| 60 | 2601-233 | 2601-327 Sprocket, 42 Tooth (Rev B) | 1 |
Common 9024 Problems and the Parts That Fix Them
| Symptom | Likely Part |
|---|---|
| Operator completely dead | 4601-053 fuse first, then the 4001-089 transformer and 1860-073 rectifier, then the 4100-018 board |
| Runs on AC but not on battery backup | Both 1801-003 batteries — replace as a pair, not singly |
| Motor hums or will not turn | 2601-199 motor assembly, then the 3500-023 capacitors |
| Gate slips, squeals or stalls under load | 2601-110 drive belt, then the 2601-235 gearbox and clutch |
| Gate over-travels or will not stop at the limits | 1804-024 micro switches and the 2600-857 limit springs |
| Limit box drive noisy or jumping | 2601-115 #35 chain and the 2601-226 9-tooth sprocket |
| Manual release stiff or will not disengage | 2601-207 spring, 2601-185 shaft and 2601-187 collar |
| Chain drive worn or rattling at the gate | 2600-858 accessory chain kit |
| Idler wheels flat-spotted or seized | 2601-222 UHMW idler wheels and 2601-224 spacers |
| Door will not lock or key spins | 4001-055 lock and 1702-517 cam |
Related DoorKing Pages
All DoorKing gate operator parts · DoorKing 9000 slide gate operator parts · DoorKing 6524 DC swing gate operator parts · DoorKing 9050 parts · DoorKing 9100 parts · DoorKing 9150 parts · Complete DoorKing slide gate operators