Ramset RAM 100 Slide Gate Operator Parts

Ramset RAM 100 slide gate operator (gate opener) replacement parts diagram

Ramset RAM 100 Slide Gate Operator Replacement Parts

Genuine Ramset replacement parts for the RAM 100 slide gate operator, listed against the factory parts diagram above. Find the reference number on the drawing, match it in the table below and click the part number to order. Assembly breakdowns follow the main list, so you can buy a complete assembly or just the one component inside it that failed.

The RAM 100 is a chain-drive slide gate opener rated to 700 lb gates and 20 feet of travel, with a 1/2 HP continuous-duty motor. If you know it as a Ramset R100 gate opener rather than an operator, it is the same unit.

Front installation only. Ramset specifies the RAM 100 for front installations with a tail on the gate. Center and rear installations need a RAM 1000 or RAM 5500 instead — worth knowing before you order a replacement chassis or arm hardware.

Control board notice. The Intelligate board 800-63-00 at reference 23 is discontinued. Current path is the ETL set — 800-65-01 logic (specify AC or DC), 800-65-02 AC driver, 800-65-05 DC driver — or the 800-76-50 upgrade kit.

Ramset RAM 100 Operator Parts

Ref Part Number Description Qty
1 800-00-00 Chassis - R100 1
3 800-02-03 Gear Reducer - Size 43, Ratio 30:1 (C-Face) 1
5 800-04-00 Motor, C-Face - 120VAC 1/2 HP 1
8 800-06-08 Sprocket - 41B12 x 1/2" 1
10 800-14-20 Cover, Metal Control Board 1
11 800-20-00 Limit Switch - R100 2
13 800-20-20 Switch, Foot Pedal 1
14 800-22-02 Spring - 1/2" x 2" 1
15 800-22-04 Spring - 1/4" x 1/2" 2
16 800-24-20 Fork, Pedal Release - 3 3/4" x 2 3/4" 1
19 800-54-75 Bracket, Spring Loaded - 6 1/2" x 1 1/4" 1
21 800-60-01 Transformer, 115/230VAC to 20VAC - 20VA (1A) 1
23 800-63-00 Control Board - Intelligate - Domestic UL 1
24 800-64-00 Edge Connector - 20 Pin 1
25 800-64-50 Radio Receiver Terminal 1
27 800-68-01 Instruction Manual - R100/R1000/R5500s 1
28 800-70-21 Horn Alarm Buzzer - 120dB 1
31 800-70-98 Warning Sign For Gates - Slide/Swing 2
32 800-75-20 Clutch Release Assembly - R100 1
34 800-75-30 Idler Wheel Assembly - R100 1
36 800-75-72 Limit Shaft Assembly - R100 1
38 800-75-07 Cover Assembly - R100 1
40 800-75-65 Chain Kit - R100 1

Clutch Release Assembly — 800-75-20

Components supplied inside the clutch release assembly. Order the complete assembly above, or any single component below.

Part Number Description Qty
800-06-11 Sprocket, Clutch Release - 41B21H 1
800-22-00 Spring - 1 1/4" x 1 1/4" (6 turns) 1
800-24-00 4-Pin Disc - R100 1
800-40-55 Washer, Flat - ID 1 1/16" : OD 2" 2
800-58-20 Arbor, Clutch Release - R100 1
800-70-86 Snap Ring, External - 1 1/2" 1

Idler Wheel Assembly — 800-75-30

Components supplied inside the idler wheel assembly. Order the complete assembly above, or any single component below.

Part Number Description Qty
800-36-52 Bolt, Hex Head - 5/8" - 11 x 3 1/2" 1
800-38-18 Nut, Hex Head - 5/8" 1
800-73-70 Idler Wheel, UHMW - 2 1/2" x 1 1/4" - I.D. 5/8" 1

Limit Shaft Assembly — 800-75-72

Components supplied inside the limit shaft assembly. Order the complete assembly above, or any single component below.

Part Number Description Qty
800-12-04 Shaft, Limit Switch - 1/2" - 11 x 10 1/4" 1
800-20-50 Limit Switch Nuts - R100 2
800-44-04 Bearing, Sealed - 6202RS x 1/2" 2
800-70-10 Collar, Limit Shaft - 1/2" 2

Cover Assembly — 800-75-07

Components supplied inside the cover assembly. Order the complete assembly above, or any single component below.

Part Number Description Qty
800-14-00 Cover, Polyethylene - R100 1
800-32-40 Screw, Machine - #6 - 32 x 1/2" (flat) 2
800-38-90 Nut, Hex Head K-Lock - #6 6
800-70-46 Logo, Plastic 1
800-70-53 Plate, UL Sticker 1

Chain Kit — 800-75-65

Components supplied inside the chain kit. The RAM 100 runs #41 chain — the RAM 1000 and RAM 5500 use #40, so check before ordering.

Part Number Description Qty
800-38-16 Nut, Hex Head - 1/2" 4
800-52-02 Chain - #41 (10ft per box) 2
800-52-30 Chain Bolt - 1/2" - 13 x 3 1/4" 2
800-52-51 Master Link - #41 1
800-54-15 Bracket, Chain (Left) - 3/8" x 2" x 2" x 3 1/4" 1
800-54-16 Bracket, Chain (Right) - 3/8" x 2" x 2" x 3 1/4" 1

Common Ramset RAM 100 Faults and the Parts That Fix Them

Most calls we take about the RAM 100 come down to one of the following. Work through them in the order given — the cheap checks come first on purpose.

Gate overruns, stops short, or will not stop

Travel is set by adjustment nuts running on a threaded limit shaft, not by cams. Check the two limit switches (ref 11), then the limit shaft assembly (ref 36) — worn nuts, seized bearings or a slipped collar all throw the setting out. The spring-loaded bracket (ref 19) must free the nuts when depressed.

Parts: 800-20-00 · 800-75-72 · 800-20-50 · 800-70-10 · 800-54-75

Gate stalls, slips or has lost pulling force

The RAM 100 drives through a clutch (ref 32). The 4-pin disc and spring are the wear items, and the clutch can be rebuilt component by component rather than replaced whole. Do not over-tighten the clutch to compensate for a gate that is dragging.

Parts: 800-75-20 · 800-24-00 · 800-22-00 · 800-06-11

Chain slack, jumping the sprocket, or the gate judders

Check the idler wheel (ref 34) first — the UHMW wheel wears oval and stops taking up slack. Then the drive sprocket (ref 8) for hooked teeth. Fitting new chain to a worn sprocket will not last.

Parts: 800-75-30 · 800-06-08 · 800-75-65 · 800-52-02

Foot pedal will not release, or the gate will not re-engage

The foot pedal is the RAM 100's emergency release. The release fork (ref 16) and its return spring (ref 14) are what wear. Note the operator will not respond at all until the gate is properly re-engaged.

Parts: 800-24-20 · 800-22-02 · 800-20-20

Nothing happens, or the gate runs a couple of feet and reverses

No lights at all means the transformer (ref 21) or a blown fuse. If it runs then reverses, that is the ERD reading an obstruction — check the gate rolls freely before adjusting sensitivity. If the wall button works but the remote does not, it is the radio receiver terminal (ref 25).

Parts: 800-60-01 · 800-63-00 · 800-64-00 · 800-64-50

None of this is a substitute for a service call on a gate that is binding, dragging, or riding badly on its rollers or track. A mechanical problem in the gate will destroy whichever part you fit.

Other Ramset Slide Gate Operator Parts

The RAM 100 shares its foot pedal switch, transformer, control board and radio terminal with the larger Ramset slide operators, but its chassis, clutch, limit shaft and chain size are unique to it. If you are not certain which unit you have, check the label inside the cover.

Ramset part numbers all begin 800- and are stamped or labelled on most major components. If the number on your part has worn off, match it visually against the diagram above and confirm the reference number rather than going by the description alone — several Ramset gate openers use similar looking parts in different sizes. Not sure what you are looking at? Send us a photo and we will identify it.