Chamberlain PD612EV, PD622EVG Chain Parts

Chamberlain PD612EV and PD622EVG Replacement Parts

These two chain drive openers share one parts list. They are close relatives of the HD420EVC and LC500EVC, but two parts differ between the families — the light lens and the cover — so check those carefully before ordering.

Motor runs but the door does not move? That is almost always the chain drive gear and sprocket kit — the nylon gear strips. It is part 041C4220A, also listed as 41A2827, and we stock it in both factory and aftermarket versions. See section 2.

1. Motor Unit

Chamberlain PD612EV PD622EVG chain drive opener parts diagram

First part of number below corresponds to key number above:

Key Part # Description
1 041A5615 Chain spreader kit
2 041C4220A Chain drive gear and sprocket kit
3 041A7760 End panel
4 041C0279 Light socket kit
5 041D7570 Light lens
6 030B0532-1 Capacitor, 56UF 220V
7 K012A0373 Capacitor bracket
8 041D7742-7 Travel module
9 041A7620-10 Cover
10 045ACT Receiver logic board, Security+ 2.0
11 041D7638 End panel
12 041D7440 Motor, 1/2 HP with travel module
13 041B4245 AC cord, 4 ft
14 041A3150 Terminal block kit
— 041A7945 Wire harness kit, dual light — not shown on diagram
— 041C4398A RPM sensor assembly
— 041A7920-1 Hardware bag

Two parts differ from the HD420EVC and LC500EVC. The light lens on the PD612EV and PD622EVG is the 041D7570 — the HD420EVC and LC500EVC take the 041D7571. The cover here is the 041A7620-10; the HD420EVC and LC500EVC take the 041A7620-8, and the earlier HD420EV takes the 041A7620-7. Everything else on the list fits all of them. If you are unsure which unit you have, the model number is on the label under the light lens.

2. Gear and Sprocket — Factory or Aftermarket

The nylon gear on the 041C4220A is the most common failure on these openers. You may see it called 41A2827 — it is the same assembly. We stock both the genuine part and a lower cost aftermarket version built to the same dimensions.

Part # Description Factory (OEM) Aftermarket
041C4220A Chain drive gear and sprocket kit, aka 41A2827 Factory assembly Aftermarket assembly

Fit the new gear with the opener disconnected from the door, and grease the worm before reassembly — running it dry is what strips the next one.

3. Chain and Rail

Key Part # Description
— 041A5807 Chain and cable — 7 ft door
— K144C0056 Cable idler pulley
— 004A1008 Master link kit
— 041A5665 Square rail assembly
— 041C5141-1 Complete trolley assembly, square rail
— 041D0598-1 U bracket, square rail
— K012B0776 Hanging bracket
— 041A7276 Wear pads

These rail parts are not on Chamberlain's motor unit parts list but are the ones that fit these openers. Check the wear pads and trolley while the rail is apart — worn pads let the trolley rock and will chew a new chain. Browse all chain and master links.

4. Safety Sensors and Brackets

Safety eye sensor parts diagram
Key Part # Description
— 041-0136 Safety sensor eye kit — sending and receiving eyes, matched pair
— 041B4494-1 Sensor wire, white and red/white
— 041-0365-000 Sensor eyes and brackets, 1997 to current — the complete set
— 041-0155-000 Safety sensor brackets, 2021 to present
— 041B0873 Sunblocker bracket — stops sunlight false-tripping the eye

The 041A5266-3 sensor bracket is no longer available — the 041-0155-000 above replaces it. The current 041-0136 eye kit replaces the older 41A5034 and fits Chamberlain and LiftMaster openers alike.

5. Door Hardware and Installation Parts

Key Part # Description
— 041B0035B Curved door arm
— 041A5047-1 Door bracket with clevis pin and fastener
— 041A2828 Emergency release rope and handle
— 041A5047-2 Header bracket with clevis pin and fastener
— 4178B0034B Straight door arm

6. Remotes and Wall Controls

Key Part # Description
— 041A7185-1 Multi-function control panel
— 893MAX 3 button visor remote — universal replacement
— K029B0137 Remote control visor clip
— 10A20 3V CR2032 remote battery
— 889LM MyQ control panel

These are Security+ 2.0 openers. The 893MAX is the universal replacement for older Chamberlain, LiftMaster and Craftsman remotes. Browse all Chamberlain remote controls.

More Chamberlain Parts

All Chamberlain opener parts  ·  Chain and master links  ·  Chamberlain remote controls