Ramset RAM 5200 Slide Gate Operator Parts
Ramset RAM 5200 Replacement Parts
Genuine Ramset replacement parts for the RAM 5200 high-traffic sliding gate operator. Use the exploded diagram above to find the reference number for the part you need, then click any part number in the tables below to go straight to that item. Everything here fits the RAM 5200 gate opener specifically — if you are working on a RAM 5000 or RAM 5100, see the links at the bottom of this page.
RAM 5200 Parts List
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 1 | 800-00-07 | Chassis - R5000s | 1 |
| 2 | 800-02-05 | Gear Reducer - Size 60, Ratio 30:1 | 1 |
| 5 | 800-04-13 | Motor, Standard - 220VAC 1HP | 1 |
| 6 | 800-06-01 | Sprocket - 35B17 x 1" (2 1/4" OD) | 1 |
| 7 | 800-06-02 | Sprocket - 35B17 x 1/2" (2 1/4" OD) | 1 |
| 8 | 800-06-05 | Sprocket - 40B21 x 1" | 1 |
| 9 | 800-08-30 | Pulley, Steel - 3/4" x 2 1/2" - AK25 | 1 |
| 10 | 800-08-40 | Pulley, Steel - 5/8" x 2 1/2" - AK25 | 1 |
| 11 | 800-10-03 | Belt - 4L-210 | 1 |
| 12 | 800-20-04 | Limit Switch - R5000s | 2 |
| 13 | 800-22-04 | Spring - 1/4" x 1/2" | 2 |
| 14 | 800-52-20 | Chain, Limit - #35 x 23 1/8" (31 Links) | 1 |
| 15 | 800-54-78 | Bracket, Spring Loaded - 6 1/2" x 1 1/4" | 1 |
| 16 | 800-56-03 | Box, Metal - Control Board | 1 |
| 17 | 800-60-01 | Transformer, 115/230VAC to 20VAC - 20VA (1A) | 1 |
| 19 | 800-63-00 | Control Board - Intelligate - Domestic UL | 1 |
| 20 | 800-64-00 | Edge Connector - 20 Pin | 1 |
| 21 | 800-64-50 | Radio Receiver Terminal | 1 |
| 22 | 800-66-05 | Lexan Control Board Cover - 12 1/4" x 12 1/2" | 1 |
| 23 | 800-68-08 | Instruction Manual - R5000s | 1 |
| 24 | 800-70-21 | Horn Alarm Buzzer - 120dB | 1 |
| 25 | 800-70-78 | Shelf, Accessories | 1 |
| 26 | 800-70-98 | Warning Sign For Gates - Slide/Swing | 2 |
| 27 | 800-75-31 | Idler Wheel Assembly [R5000s] | 2 |
| 28 | 800-75-72 | Limit Shaft Assembly [R5000s] | 1 |
| 29 | 800-75-60 | Chain Release Assembly [R5000s] | 1 |
| 30 | 800-75-15 | Cover Assembly [R5000s] | 1 |
| 31 | 800-75-68 | Chain Kit [R5000s] | 1 |
Assembly Breakdowns
Five items on the diagram are assemblies. Each is sold complete, and the individual components inside are listed here so you can order just the piece that failed.
Idler Wheel Assembly — 800-75-31
Two per operator. The idler wheels are the wear item — if the chain is chattering or the gate judders at speed, replace the wheels and bushings before anything else. The complete assembly is available as 800-75-31; the parts inside it are listed below.
| Part Number | Description | Qty |
|---|---|---|
| 800-36-52 | Bolt, Hex Head - 5/8" - 11 x 3 1/2" | 1 |
| 800-46-01 | Bushing, Idler Wheel Sleeve - ID 5/8" : OD 7/8" x 1 13/16" | 1 |
| 800-40-45 | Washer, Flat - ID 3/4" : OD 1 1/4" | 2 |
| 800-38-18 | Nut, Hex Head - 5/8" | 2 |
| 800-73-71 | Idler Wheel, UHMW - 3 1/2" x 1 1/2" - I.D. 7/8" | 1 |
Limit Shaft Assembly — 800-75-72
Carries the limit nuts that set open and close travel. Bearings and collars wear before the shaft does. The complete assembly is available as 800-75-72; the parts inside it are listed below.
| Part Number | Description | Qty |
|---|---|---|
| 800-12-04 | Shaft, Limit Switch - 1/2" - 11 x 10 1/4" (6 3/8" of thread, 5/8" thread shaft) | 1 |
| 800-20-50 | Limit Switch Nuts | 2 |
| 800-44-04 | Bearing, Sealed - 6202RS x 1/2" | 2 |
| 800-70-10 | Collar, Limit Shaft - 1/2" | 2 |
Chain Release Assembly — 800-75-60
The emergency manual release. Lock removed, this frees the gate to be pushed by hand. The complete assembly is available as 800-75-60; the parts inside it are listed below.
| Part Number | Description | Qty |
|---|---|---|
| 800-36-14 | Bolt, Hex Head - 5/16" - 18 x 1 1/2" | 1 |
| 800-38-16 | Nut, Hex Head - 1/2" | 2 |
| 800-38-72 | Nut, Hex Head Nylock - 5/16" | 1 |
| 800-52-35 | Chain Bolt Coupler | 1 |
| 800-52-36 | Chain Bolt Release 1/2 - 13 x 3 1/8" (2 3/8" thread) | 1 |
Cover Assembly — 800-75-15
Cover, logo and the UL sticker plate with its fasteners. The complete assembly is available as 800-75-15; the parts inside it are listed below.
| Part Number | Description | Qty |
|---|---|---|
| 800-14-08 | Cover, Polyethylene [R5000s] | 1 |
| 800-70-46 | Logo, Plastic | 1 |
| 800-38-90 | Nut, Hex Head K-Lock - #6 | 6 |
| 800-32-40 | Screw, Machine - #6 - 32 x 1/2" (flat) | 2 |
| 800-70-53 | Plate, UL Sticker | 1 |
Chain Kit — 800-75-68
Everything needed to hang #40 chain on the gate — chain, master link, bolt and both end brackets. The complete assembly is available as 800-75-68; the parts inside it are listed below.
| Part Number | Description | Qty |
|---|---|---|
| 800-38-16 | Nut, Hex Head - 1/2" | 2 |
| 800-52-00 | Chain - #40 (10ft per box) | 2 |
| 800-52-30 | Chain Bolt - 1/2" - 13 x 3 1/4" | 1 |
| 800-52-50 | Master Link - #40 | 1 |
| 800-54-15 | Bracket, Chain (Left) - 3/8" x 2" x 2" x 3 1/4" | 1 |
| 800-54-16 | Bracket, Chain (Right) - 3/8" x 2" x 2" x 3 1/4" | 1 |
Common Ramset RAM 5200 Faults and the Parts That Fix Them
Operator will not start after a service or a wiring change
The RAM 5200 is the 230VAC model. Confirm the supply is genuinely 230V and that the breaker is a two-pole. A RAM 5200 wired to 115V will hum, draw heavily and trip the motor overload — reset the red button on the back of the 800-04-13 motor once the supply is corrected. Voltage drop matters on long runs: 12 gauge is only good to 465 feet on this model.
Gate stalls on a heavy gate
The RAM 5200 is rated to 3,000 lbs, the heaviest of the three. If it is struggling, the gate is the first suspect: check the V-track, the guide rollers, and whether the gate rolls freely by hand with the 800-75-60 chain release open.
Gate runs, then stops a few feet in and reverses
The Electronic Reversing Device is reading resistance. Cheapest check first: clear the track, then look at the idler wheels — worn 800-73-71 wheels bind the chain and read as an obstruction. If the track is clean, the ERD sensitivity is set on the control board (rotary switch S8, or dip C7/C8).
Nothing lights up at all
Check the breaker, then the ½ amp fuse, then the transformer 800-60-01 — it is a dual-input unit and must be wired to the 230V side on this model. If 18–24V is present at the board input and LED 1 is still dark, the 800-63-00 control board power supply has failed.
Gate overshoots or stops short of the limit
The limit nuts have walked on the shaft. That is the 800-75-72 limit shaft assembly — the 800-20-50 nuts and 800-70-10 collars are what slip. Also check the two 800-20-04 limit switches and the 800-52-20 limit chain for stretch.
Motor hums but the gate does not move
Belt first — 800-10-03 is a 4L-210 and it is the cheapest part on the operator. If the belt is good and tensioned, look at the 800-08-30 and 800-08-40 pulleys for a spun bore, then the 800-02-05 gear reducer.
Other Ramset Slide Gate Opener Parts
- Ramset RAM 5000 Slide Gate Operator Parts
- Ramset RAM 5100 Slide Gate Operator Parts
- Ramset RAM 50 Slide Gate Operator Parts
- Ramset RAM 100 Slide Gate Operator Parts
- Ramset RAM 1000 Slide Gate Operator Parts
- Ramset RAM 5500 Slide Gate Operator Parts
- All Ramset Gate Operator Parts
The RAM 5200 is a continuous-duty chain-drive slide gate opener rated to 40 feet and 3,000 lbs, driven by a 1 HP 230VAC motor. All parts listed are genuine Ramset. If you are not sure which part you need, the reference numbers on the diagram match the numbers printed in your RAM 5200 instruction manual.