Ramset RAM 5000 Slide Gate Operator Parts

Ramset RAM 5000 slide gate opener replacement parts diagram

Ramset RAM 5000 Replacement Parts

Genuine Ramset replacement parts for the RAM 5000 high-traffic sliding gate operator. Use the exploded diagram above to find the reference number for the part you need, then click any part number in the tables below to go straight to that item. Everything here fits the RAM 5000 gate opener specifically — if you are working on a RAM 5100 or RAM 5200, see the links at the bottom of this page.

One diagram, three models. Ramset publishes a single parts drawing (Figure 14) for the RAM 5000, RAM 5100 and RAM 5200. The three operators are mechanically identical apart from the motor: the RAM 5000 uses the ½ HP 120VAC 800-04-10, the RAM 5100 the ¾ HP, and the RAM 5200 the 1 HP 230VAC. The table below is filtered to RAM 5000 parts only.

RAM 5000 Parts List

Ref Part Number Description Qty
1 800-00-07 Chassis - R5000s 1
2 800-02-05 Gear Reducer - Size 60, Ratio 30:1 1
3 800-04-10 Motor, Standard - 120VAC 1/2 HP 1
6 800-06-01 Sprocket - 35B17 x 1" (2 1/4" OD) 1
7 800-06-02 Sprocket - 35B17 x 1/2" (2 1/4" OD) 1
8 800-06-05 Sprocket - 40B21 x 1" 1
9 800-08-30 Pulley, Steel - 3/4" x 2 1/2" - AK25 1
10 800-08-40 Pulley, Steel - 5/8" x 2 1/2" - AK25 1
11 800-10-03 Belt - 4L-210 1
12 800-20-04 Limit Switch - R5000s 2
13 800-22-04 Spring - 1/4" x 1/2" 2
14 800-52-20 Chain, Limit - #35 x 23 1/8" (31 Links) 1
15 800-54-78 Bracket, Spring Loaded - 6 1/2" x 1 1/4" 1
16 800-56-03 Box, Metal - Control Board 1
17 800-60-01 Transformer, 115/230VAC to 20VAC - 20VA (1A) 1
18 800-60-10 Switch, Rocker 1
19 800-63-00 Control Board - Intelligate - Domestic UL 1
20 800-64-00 Edge Connector - 20 Pin 1
21 800-64-50 Radio Receiver Terminal 1
22 800-66-05 Lexan Control Board Cover - 12 1/4" x 12 1/2" 1
23 800-68-08 Instruction Manual - R5000s 1
24 800-70-21 Horn Alarm Buzzer - 120dB 1
25 800-70-78 Shelf, Accessories 1
26 800-70-98 Warning Sign For Gates - Slide/Swing 2
27 800-75-31 Idler Wheel Assembly [R5000s] 2
28 800-75-72 Limit Shaft Assembly [R5000s] 1
29 800-75-60 Chain Release Assembly [R5000s] 1
30 800-75-15 Cover Assembly [R5000s] 1
31 800-75-68 Chain Kit [R5000s] 1

Assembly Breakdowns

Five items on the diagram are assemblies. Each is sold complete, and the individual components inside are listed here so you can order just the piece that failed.

Idler Wheel Assembly — 800-75-31

Two per operator. The idler wheels are the wear item — if the chain is chattering or the gate judders at speed, replace the wheels and bushings before anything else. The complete assembly is available as 800-75-31; the parts inside it are listed below.

Part Number Description Qty
800-36-52 Bolt, Hex Head - 5/8" - 11 x 3 1/2" 1
800-46-01 Bushing, Idler Wheel Sleeve - ID 5/8" : OD 7/8" x 1 13/16" 1
800-40-45 Washer, Flat - ID 3/4" : OD 1 1/4" 2
800-38-18 Nut, Hex Head - 5/8" 2
800-73-71 Idler Wheel, UHMW - 3 1/2" x 1 1/2" - I.D. 7/8" 1

Limit Shaft Assembly — 800-75-72

Carries the limit nuts that set open and close travel. Bearings and collars wear before the shaft does. The complete assembly is available as 800-75-72; the parts inside it are listed below.

Part Number Description Qty
800-12-04 Shaft, Limit Switch - 1/2" - 11 x 10 1/4" (6 3/8" of thread, 5/8" thread shaft) 1
800-20-50 Limit Switch Nuts 2
800-44-04 Bearing, Sealed - 6202RS x 1/2" 2
800-70-10 Collar, Limit Shaft - 1/2" 2

Chain Release Assembly — 800-75-60

The emergency manual release. Lock removed, this frees the gate to be pushed by hand. The complete assembly is available as 800-75-60; the parts inside it are listed below.

Part Number Description Qty
800-36-14 Bolt, Hex Head - 5/16" - 18 x 1 1/2" 1
800-38-16 Nut, Hex Head - 1/2" 2
800-38-72 Nut, Hex Head Nylock - 5/16" 1
800-52-35 Chain Bolt Coupler 1
800-52-36 Chain Bolt Release 1/2 - 13 x 3 1/8" (2 3/8" thread) 1

Cover Assembly — 800-75-15

Cover, logo and the UL sticker plate with its fasteners. The complete assembly is available as 800-75-15; the parts inside it are listed below.

Part Number Description Qty
800-14-08 Cover, Polyethylene [R5000s] 1
800-70-46 Logo, Plastic 1
800-38-90 Nut, Hex Head K-Lock - #6 6
800-32-40 Screw, Machine - #6 - 32 x 1/2" (flat) 2
800-70-53 Plate, UL Sticker 1

Chain Kit — 800-75-68

Everything needed to hang #40 chain on the gate — chain, master link, bolt and both end brackets. The complete assembly is available as 800-75-68; the parts inside it are listed below.

Part Number Description Qty
800-38-16 Nut, Hex Head - 1/2" 2
800-52-00 Chain - #40 (10ft per box) 2
800-52-30 Chain Bolt - 1/2" - 13 x 3 1/4" 1
800-52-50 Master Link - #40 1
800-54-15 Bracket, Chain (Left) - 3/8" x 2" x 2" x 3 1/4" 1
800-54-16 Bracket, Chain (Right) - 3/8" x 2" x 2" x 3 1/4" 1

Common Ramset RAM 5000 Faults and the Parts That Fix Them

Gate runs, then stops a few feet in and reverses

The Electronic Reversing Device is reading resistance. Cheapest check first: clear the V-track and guide rollers, then look at the idler wheels — worn 800-73-71 wheels bind the chain and read as an obstruction. If the track is clean, the ERD sensitivity is set on the control board (rotary switch S8, or dip C7/C8).

Nothing lights up at all

Check the breaker, then the ½ amp fuse, then the transformer 800-60-01. If 18–24V is present at the board input and LED 1 is still dark, the 800-63-00 control board power supply has failed.

Gate opens but will not close automatically

Dip switch A1–3 sets the auto-close timer and all three off means disabled. If the timer is set and it still will not close, a safety input is stuck — watch LEDs 5 to 11 and disconnect accessories one at a time.

Gate overshoots or stops short of the limit

The limit nuts have walked on the shaft. That is the 800-75-72 limit shaft assembly — the 800-20-50 nuts and 800-70-10 collars are what slip. Also check the two 800-20-04 limit switches and the 800-52-20 limit chain for stretch.

Motor hums but the gate does not move

Belt first — 800-10-03 is a 4L-210 and it is the cheapest part on the operator. If the belt is good and tensioned, look at the 800-08-30 and 800-08-40 pulleys for a spun bore, then the 800-02-05 gear reducer.

Chain slaps or jumps the sprocket

Chain tension is set at the gate brackets in the 800-75-68 chain kit. If tension is right and it still jumps, the 800-06-05 40B21 drive sprocket is hooked and needs replacing along with the chain.

Other Ramset Slide Gate Opener Parts

The RAM 5000 is a continuous-duty chain-drive slide gate opener rated to 40 feet and 1,000 lbs. All parts listed are genuine Ramset. If you are not sure which part you need, the reference numbers on the diagram match the numbers printed in your RAM 5000 instruction manual.