TDC Maxum Trolley Operator Parts

LiftMaster Maxum TDC Trolley Operator Replacement Parts

Genuine LiftMaster replacement parts for the Maxum TDC industrial DC trolley operator. Find your part number in the tables below and click it to go straight to that item.

Before you order. The TDC shares its control platform with the jackshaft and hoist Maxums — same main board, same EMI boards, same transformers — but the drive train and everything below the operator head is TDC-only.

Chain pitch is set by door weight, not by preference. The TDC 700 runs a #48 chain output; the TDC 1200 and TDC 2200 run #41. Ordering across pitches will not fit.

Disconnect: the TDC uses a quick-disconnect door arm for manual door movement — it has no hoist chain and no sash-chain release. If your operator has either of those, you are on the wrong page: see JDC, RJDC & JHDC Jackshaft and Hoist Parts.

Models Covered

TDC 700 lb: TDC7S1BMC, TDC7S4BMC.
TDC 1200 lb: TDC12S1BMC, TDC12S4BMC, TDC12X1BMC, TDC12X4BMC.
TDC 2200 lb: TDC22X1BMC, TDC22X4BMC.

How to read your model number: T = trolley, then DC, then the door weight (7 = 700 lb, 12 = 1200 lb, 22 = 2200 lb), then the duty cycle (S = standard 20 cycles/hour, X = extended or continuous duty), then the voltage (1 = 120/240V single or three phase, 4 = 480V three phase), then B for battery-backup capable. MC carries no significance. Sprockets, frames, motors and chains all vary by weight and duty letter, so read the full number off the operator's label before ordering.

Trolley, Rail and Door Arm Assembly

LiftMaster Maxum TDC trolley operator parts diagram showing trolley, header bracket, rail and door arm assembly

Reference numbers match the assembly view above.

Ref Part # Description
18 K75-10170 Trolley (listed in our catalog as Slider Assembly)
19 K75-10174 Front Idler Assembly
20 K75-10259 Tracker Spacer
21 K10-10205 Header Bracket
22 K41-0565-000 Header Pivot Pin
24 — Door Track — call for pricing and availability
25 10-10011M1 Frame (listed in our catalog as Drawbar Frame)
27 K11-10197 Take Up Bolt, 3/8 in. x 4 in.
28 K75-17034 Heavy Duty Straight Arm
K5 K75-12870 Door Arm Kit — complete with curved arm, straight arm, door bracket and hardware

Operator Head — Service Kit Locations

LiftMaster Maxum TDC operator head exploded view showing service kit locations K1 to K11: motor and gearbox, main board, EMI board, control box, bridge rectifier, transformer, frame, transformer cover, motor cap and drive sprocket

LiftMaster services the operator head as kits, each shown as a K callout above. The Ref column in the tables that follow uses the same K numbers, so you can go from the drawing to the part. Where one callout covers several part numbers, the right one depends on your door weight (7, 12 or 22) and voltage digit (1 or 4) — read them off the model number first. The K5 in the trolley assembly view above is LiftMaster's callout for the door arm kit and is unrelated to K5 here.

TDC Service Kits — Sprockets, Frames and Motor Cap

Drive sprockets are matched to the chain pitch. The 16-tooth #41 sprocket is standard fitment on the TDC22 and is also the part used to slow a TDC12 by about 20%.

Ref Part # Description
K11 K41-0372-000 20-Tooth Drive Sprocket, #41 — TDC12
K11 K41-0373-000 20-Tooth Drive Sprocket, #48 — TDC7
K7 K41-0482-000 Frame — TDC 2200
K7 K41-0552-000 Operator Frame — TDC 700 & 1200
K9 K41-0562-000 Motor Cap — TDC 2200
K11 K41-0564-000 16-Tooth Drive Sprocket, #41 — TDC12/TDC22

Dual Trolley Modification Kits

Dual trolley kits add a second rail to a TDC for wide or tall doors. Pick by operator model and door height — the number at the end of the part number is the maximum door height in feet. Rails ship freight.

Ref Part # Description
— 7DUALTROLLEY10 Dual Trolley Mod Kit — TDC7, doors to 10 ft
— 7DUALTROLLEY12 Dual Trolley Mod Kit — TDC7, doors to 12 ft
— 1222DUALTROLLEY10 Dual Trolley Mod Kit — TDC12 and TDC22, doors to 10 ft
— 1222DUALTROLLEY12 Dual Trolley Mod Kit — TDC12 and TDC22, doors to 12 ft

Auxiliary trolley kits for jackshaft and hoist units, mount brackets and the auto reconnect kit are on the Maxum accessories page.

Door Drive Chain Kits

Chain kits are cut to door height. Measure your door before ordering, and confirm the pitch: #48 for the TDC 700, #41 for the TDC 1200 and 2200.

#48 chain — TDC 700

Part # Description
TDC48-08 #48 Chain for TDC 700 — doors to 8 ft
TDC48-10 #48 Chain for TDC 700 — doors to 10 ft
TDC48-12 #48 Chain for TDC 700 — doors to 12 ft
TDC48-14 #48 Chain for TDC 700 — doors to 14 ft
TDC48-16 #48 Chain for TDC 700 — doors to 16 ft
TDC48-18 #48 Chain for TDC 700 — doors to 18 ft
TDC48-20 Doors to 20 ft — LiftMaster prints this one as "#41 Chain (3/4 & 1 HP)". Call to confirm pitch before ordering.

#41 chain — TDC 1200 and TDC 2200

Part # Description
TDC41-10 #41 Chain for TDC 1200 and 2200 — doors to 10 ft
TDC41-12 #41 Chain for TDC 1200 and 2200 — doors to 12 ft
TDC41-14 #41 Chain for TDC 1200 and 2200 — doors to 14 ft
TDC41-16 #41 Chain for TDC 1200 and 2200 — doors to 16 ft
TDC41-18 #41 Chain for TDC 1200 and 2200 — doors to 18 ft
TDC41-20 #41 Chain for TDC 1200 and 2200 — doors to 20 ft
TDC41-24 #41 Chain for TDC 1200 and 2200 — doors to 24 ft

Motor, Gear Box & Encoder Assemblies

The motor's part number is printed on the motor's own data label — if you can reach it, read the number off the label and match it below; that is the most reliable way to order the right motor.

Ref Part # Description
K1 K41-0377-000 Motor, Gear Box & Encoder — TDC7S
K1 K41-0378-000 Motor, Gear Box & Encoder — TDC12S
K1 K41-0379-000 Motor, Gear Box & Encoder — TDC22X
K1 K41-0410-000 Motor, Gear Box & Encoder — TDC12X

Motors, Brushes & Encoder

Service-level motor parts, for when the gearbox is sound and only the motor or its wear items need replacing. The brush kit fits the extended and continuous duty "X" models.

Ref Part # Description
K10 K41-0387-000 Encoder, with drive sprocket, snap ring, mounting plate and screws
K1 K41-0413-000 Motor Brushes (4) — extended/continuous duty X models
K1 K41-0424-000 Motor with Endcap — JDC, RJDC, JHDC, TDC 700 standard duty
K1 K41-0425-000 Motor with Endcap — JHDC, TDC 1200 standard duty
K1 K41-0426-000 Motor with Endcap — JHDC, TDC 1200 extended/continuous duty
K1 K41-0427-000 Motor with Endcap — JHDC, TDC 2200 extended/continuous duty
K9 K41-0469-000 Motor Cap only — RJDC7, JDC7 and TDC7/12/22

Control Box & Electronics

The main board is common to every Maxum operator. The EMI board is not — there is a 480VAC board and a separate 120/240VAC board, and fitting the wrong one is the most common ordering mistake on this platform. Check the voltage digit in your model number (1 = 120/240V, 4 = 480V) before you order.

Ref Part # Description
K5 K41-0380-000 Bridge Rectifier — 700 and 1200
K2 K41-0388-000MC Main Board — all Maxum operators
K3 K41-0390-000 EMI Board — all Maxum operators, 480VAC
K3 K41-0391-000 EMI Board — all Maxum operators, 120/240VAC
K4 K41-0395-000 Control Box with Cover (front, back and hardware)
K5 K41-0478-000 Bridge Rectifier — 2200
— K77-36541 Antenna

Toroidal Transformers & Covers

Transformers are sized to the door weight and the supply voltage — six combinations, all different parts. Match both before ordering.

Ref Part # Description
K6 K41-0381-000 Toroidal Transformer — 700, 120VAC-240VAC
K6 K41-0382-000 Toroidal Transformer — 700, 480VAC
K6 K41-0383-000 Toroidal Transformer — 1200, 120VAC-240VAC
K6 K41-0384-000 Toroidal Transformer — 1200, 480VAC
K6 K41-0385-000 Toroidal Transformer — 2200, 120VAC-240VAC
K6 K41-0386-000 Toroidal Transformer — 2200, 480VAC
K8 K41-0428-000 Transformer Cover — T, J, RJ and JH, 700 & 1200
K8 K41-0429-000 Transformer Cover — TDC22 and JHDC22

2200 lb Models Only

The TDC 2200 adds an electromechanical holding brake on top of the dynamic braking fitted to every Maxum. The 700 and 1200 do not use this kit.

Part # Description
K41-0476-000 Service Kit, Brake only — 2200 models

Common TDC Faults

Symptom Likely part
Door binds or judders along the rail Trolley K75-10170, front idler K75-10174, tracker spacer K75-10259
Chain slack, chain jumping the sprocket Take up bolt K11-10197, drive sprocket for your pitch, chain kit for your door height
Door arm bent or disconnect will not re-latch Door arm kit K75-12870, heavy duty straight arm K75-17034
Operator pulls away from the header, rail sags Header bracket K10-10205, header pivot pin K41-0565-000
Door runs to the wrong position or limits drift Encoder K41-0387-000, or the full motor/gearbox/encoder assembly
No response at all, no display on the wall controller Toroidal transformer for your weight and voltage, or bridge rectifier
Operator dead after a lightning event or line surge EMI board — K41-0390-000 (480VAC) or K41-0391-000 (120/240VAC)
Motor runs weak, sparks, or smells hot on an X model Motor brushes K41-0413-000
TDC 2200 door drifts down when stopped Brake