Genuine DoorKing replacement parts for the 1602 barrier gate (parking gate) operator, models 1602-090 (115V, 1 HP) and 1602-091 (with DC Convenience Open). The operator tables follow DoorKing drawing 1602-890 Rev N (December 2020) and keep DoorKing’s reference numbers so they match the drawing in your hand; within each table parts are listed in numeric part-number order. The wishbone arm kits — round, octagonal and LED edge — are further down the page. Click any part number to go to that product.
1601-010 — PCB, Parking Gate Operator
One control board fits the whole DoorKing barrier range — the 1601, 1602 and 1603. If the operator is dead after a storm, powers up but ignores every input, or no longer responds to a loop, card reader or remote, this is the part. There is no date-of-manufacture version of this board: order 1601-010 for any build.
Do not confuse it with 1601-018. That number is a pulley (4 in. OD, 5/8 in. bore), not a later version of the board.
Units with the Convenience Open option built before 2016 use the 1473-121 DC Convenience Open replacement kit — the part that raises the arm when AC power has failed. It is not used on units built from 2016 onward.
Rev N (December 2020) changes to look for: the toggle switches were replaced by rocker switches (2600-402 power, 1400-032 Up / Auto / Down) and the manual crank was added — motor 2600-384 with crank pulley, crank handle 1603-001 and spring clips 2600-214. Older units may still have toggles; see Superseded Part Numbers below.
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 18 | 1200-010 | Hinge (Pillow Block) Bearing | 2 |
| 17 | 1200-011 | Spacer, Pillow Block Bearing | 2 |
| 9 | 1601-019 | Keyway 3/16 x 3/16 x 1 in. | 1 |
| 5 | 1602-016 | Mounting Plate, Gearbox | 1 |
| 8 | 1602-050 | Pulley, Dual 8 in. OD x 7/8 in. bore (gearbox) | 1 |
| 96 | 1602-075 | Door | 1 |
| 3 | 1602-200 | Housing | 1 |
| 174 | 1602-240 | Brace Rod, Diagonal | 2 |
| 191 | 1603-001 | Manual Crank Handle | 1 |
| 80 | 1603-032 | Manual Safety Interlock Assembly — not sold separately | 1 |
| 102 | 1702-503 | Lock Cam 1-1/4 in. | 1 |
| 97 | 1897-052 | Gasket | 2 |
| 33 | 2600-147 | Spacer, Steel .75 OD x .53 ID x .56 L | 4 |
| 192 | 2600-214 | Spring Clip (crank handle) | 2 |
| 83 | 2600-384 | Motor Assembly 1 HP, dual pulley with manual crank | 1 |
| 93 | 2600-639 | Wire Clamp 1 in. | 4 |
| 89 | 2600-690 | Belt 29 in. (AX-27) | 2 |
| 6 | 2600-718 | Gearbox | 1 |
| 98 | 2600-732 | Nameplate, DKS | 1 |
| 81 | 2600-837 | Motor Base, 1 HP | 1 |
| 176 | 2615-052 | Bolt Hex 3/8-16 x 1 | 2 |
| 130 | 2615-645 | Carriage Bolt SS 10-32 x 5/8 | 11 |
| 129 | 2615-662 | Carriage Bolt SS 5/16-18 x 5/8 | 8 |
| 127 | 2615-667 | Carriage Bolt SS 3/8-16 x 3/4 | 4 |
| 122 | 2615-669 | Carriage Bolt SS 3/8-16 x 1-1/4 | 14 |
| 170 | 2615-674 | Carriage Bolt SS 3/8-16 x 1-3/4 | 2 |
| 120 | 2615-690 | Carriage Bolt 7/16-14 x 2 White SS | 8 |
| 121 | 2615-694 | Carriage Bolt 1/2-13 x 2 White SS | 4 |
| 140 | 2620-021 | Washer 1/2 SAE | 14 |
| 150 | 2620-047 | Lock Washer 3/8 | 22 |
| 154 | 2620-050 | Lock Washer 1/2 | 4 |
| 160 | 2620-405 | Nut Hex 3/8-16 | 22 |
| 166 | 2620-411 | Nut Hex Flange Lock 5/16-18 | 8 |
| 158 | 2620-413 | Nut Hex Flange Lock 7/16-14 | 8 |
| 156 | 2620-420 | Nut Hex 1/2-13 | 4 |
| 99 | 2802-040 | Push-On Washer | 2 |
| 167 | 2902-006 | Nut Nylon Lock 10-32 | 14 |
| 95 | 4001-018 | Weather Stripping (6 ft used) | 6 ft |
| 101 | 4001-035 | Lock Cylinder with Key | 1 |
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 19 | 1601-016 | Magnet Mounting Plate | 1 |
| 22 | 1601-017 | Collar Sandwich Plate | 1 |
| 20 | 1601-044 | Magnet Holder | 2 |
| 24 | 1601-060 | Bearing, Sealed 1/2 ID x 1-1/8 OD | 4 |
| 25 | 1601-185 | Race Washer .515 ID x .875 OD | 4 |
| 15 | 1601-246 | Shaft Assembly, Splined (replaces 1601-222) | 1 |
| 26 | 1602-031 | Connecting Link | 1 |
| 16 | 2600-061 | Collar 2 in. OD x 1-1/4 in. ID | 2 |
| 21 | 2600-817 | Magnet | 2 |
| 124 | 2615-184 | Bolt Hex Grade 8 1/2-13 x 2-1/4 | 3 |
| 135 | 2616-006 | Screw Phillips 6-32 x 3/16 | 6 |
| 23 | 2620-131 | Washer 1-7/8 in. OD x 1/2 in. ID | 4 |
| 161 | 2620-320 | Nut Center Lock 1/2-13 | 3 |
| 163 | 2902-004 | Nut Nylon Lock 8-32 | 9 |
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 43 | 1200-028 | Outlet, Snap-In | 2 |
| 51 | 1400-032 | Rocker Switch, Momentary Up / Auto / Down | 1 |
| 57 | 1601-007 | Terminal Strip, 14-Pin | 1 |
| 59 | 1601-010 | Control Board (PCB Parking Gate) — see board panel above | 1 |
| 61 | 1601-055 | Divider, High / Low Voltage | 1 |
| 36 | 1601-152 | PC Board Mounting Plate, Top | 1 |
| 35 | 1601-170 | PC Board Mounting Plate, Bottom | 1 |
| 47 | 2600-402 | Rocker Switch, SPST On-Off (power) | 1 |
| 39 | 2600-414 | Terminal Block, 2-Position | 1 |
| 67 | 2600-439 | Cup Washer, Brass (ground) | 1 |
| 63 | 2600-619 | Wire Clip 5/8 in. | 2 |
| 66 | 2600-810 | Bushing 7/8 in. | 4 |
| 65 | 2600-820 | Bushing 1/2 in. | 1 |
| 137 | 2616-002 | Screw Phillips 6-32 x 1/2 | 1 |
| 136 | 2616-003 | Screw Phillips 6-32 x 3/4 SS | 4 |
| 41 | 3129-002 | Terminal Block Cover, 2-Position | 1 |
| Ref | Part Number | Description | Qty |
|---|---|---|---|
| 110 | 1601-008 | Wire Set 1601 / 1602 | 1 |
| 190 | 1601-065 | Installation Manual — call for availability | 1 |
| 112 | 1804-031 | Tie Wrap 4 in. | 6 |
| 100 | 2599-008 | Patent Label — no longer available | 1 |
| 185 | 2599-039 | Label, Electrical Hazard — call for availability | 1 |
| 105 | 2599-104 | Warning Sign Decal | 2 |
| 106 | 2599-199 | Universal Label — no longer available | 1 |
| 180 | 2599-220 | Label, Caution Remove Rod | 1 |
| 113 | 2600-749 | Wire Connector STA-KON RC6 | 2 |
| 10 | 2616-094 | Set Screw 5/16-18 x 1/4 | 1 |
| 142 | 2620-029 | Washer 3/8 USS | 2 |
| 162 | 2620-401 | Nut Hex 8-32 | 2 |
| 141 | 2802-003 | Washer #8 SAE | 2 |
| 14 | 7082-137 | Wire, 5 in. Green (ground) | 1 |
The 1602 uses a two-piece “wishbone” arm driven from both sides of the operator, balanced by counterweight plates in the two counterweight covers. Kits come in three styles and three lengths. Each table below combines the three lengths, with a quantity column for each; an em-dash means that length does not use the part. Arm-tip parts differ by length, so they appear as separate rows. A 20 ft wood wishbone arm, 1602-340, is also available (it requires the 1602-041 hardware kit).
Arm hub change, October 2023: the aluminum hub 1601-079 was replaced by the steel hub 1601-340, with a 2620-025 hardened washer added under each hub bolt. The round and octagonal drawings show the steel hub; the LED edge kit drawings (Rev A, 2021) still show the aluminum hub.
| Part Number | Description | 20 ft | 24 ft | 27 ft |
|---|---|---|---|---|
| 1601-097 | Hub Bolt Lock Washer | 2 | 2 | 2 |
| 1601-122 | Turnbuckle, Stainless | 2 | 2 | 3 |
| 1601-124 | Thimble | 4 | 4 | 6 |
| 1601-163 | Cable Clamp 1/8 — call for availability | 8 | 8 | 12 |
| 1601-165 | Bolt Hex 1/2-13 x 1.75 | 2 | 2 | 2 |
| 1601-340 | Hub, Steel — call for availability | 2 | 2 | 2 |
| 1602-006 | Counterweight Cover | 2 | 2 | 2 |
| 1602-125 | Cable, Stainless 14 ft | 2 | 2 | 3 |
| 1602-197 | Bracket, Cable Mount | 2 | 2 | 2 |
| 1602-210 | Pin, UHMW Shear Assembly | 6 | 6 | 6 |
| 1602-219 | Counterweight Plate 20 lb | 6 | 8 | 10 |
| 1602-222 | Counterweight Plate Assembly | 2 | 2 | 2 |
| 2615-053 | Bolt Hex 3/8-16 x 1-1/4 | 14 | 14 | 14 |
| 2615-188 | Bolt Hex 1/2-13 x 3-1/2 | 8 | 8 | 8 |
| 2616-052 | Screw 10-32 x 1/2 | 2 | 2 | 2 |
| 2620-025 | Washer 1/2 Grade 8 | 2 | 2 | 2 |
| 2620-029 | Washer 3/8 USS | 24 | 24 | 26 |
| 2620-030 | Washer 1/2 USS | 8 | 8 | 8 |
| 2620-047 | Lock Washer 3/8 | 17 | 17 | 18 |
| 2620-050 | Lock Washer 1/2 | 8 | 8 | 8 |
| 2620-405 | Nut 3/8-16 | 17 | 17 | 18 |
| 2620-420 | Nut 1/2-13 | 8 | 8 | 8 |
| 2620-490 | Jam Nut 1/2-13 | 8 | 8 | 8 |
| Part Number | Description | 20 ft | 24 ft | 27 ft |
|---|---|---|---|---|
| 1601-210 | End Cap, Aluminum Arm | — | — | 1 |
| 1602-118 | Arm, Aluminum 7 ft (tip) | 1 | — | — |
| 1602-120 | Arm, Aluminum 10-1/2 ft (tip) | — | 1 | — |
| 1602-143 | Arm, Round Wishbone 14 ft | 2 | 2 | 3 |
| 1602-149 | Manual, Round Wishbone Arm — call for availability | 1 | 1 | 1 |
| 1602-231 | Wishbone Connector, Round | 1 | 1 | 1 |
| 2615-059 | Bolt Hex 3/8-16 x 4 | 1 | 1 | 1 |
| 2615-346 | Eyebolt 3/8-16 x 4 | 2 | 2 | 3 |
| Part Number | Description | 20 ft | 24 ft | 27 ft |
|---|---|---|---|---|
| 1601-097 | Hub Bolt Lock Washer | 2 | 2 | 2 |
| 1601-122 | Turnbuckle, Stainless | 2 | 4 | 4 |
| 1601-165 | Bolt Hex 1/2-13 x 1.75 | 2 | 2 | 2 |
| 1601-340 | Hub, Steel — call for availability | 2 | 2 | 2 |
| 1602-006 | Counterweight Cover | 2 | 2 | 2 |
| 1602-197 | Bracket, Cable Mount | 2 | 2 | 2 |
| 1602-210 | Pin, UHMW Shear Assembly | 12 | 12 | 12 |
| 1602-219 | Counterweight Plate 20 lb | 7 | 10 | 12 |
| 1602-222 | Counterweight Plate Assembly | 2 | 2 | 2 |
| 2615-053 | Bolt Hex 3/8-16 x 1-1/4 | 16 | 16 | 16 |
| 2615-088 | Bolt Hex SS 1/2-13 x 4-1/2 | 8 | 8 | 8 |
| 2616-052 | Screw 10-32 x 1/2 | 2 | 2 | 2 |
| 2620-025 | Washer 1/2 Grade 8 | 2 | 2 | 2 |
| 2620-029 | Washer 3/8 USS | 24 | 24 | 24 |
| 2620-030 | Washer 1/2 USS | 8 | 8 | 8 |
| 2620-047 | Lock Washer 3/8 | 17 | 17 | 17 |
| 2620-050 | Lock Washer 1/2 | 8 | 8 | 8 |
| 2620-405 | Nut 3/8-16 | 19 | 19 | 19 |
| 2620-420 | Nut 1/2-13 | 8 | 8 | 8 |
| 2620-490 | Jam Nut 1/2-13 | 8 | 8 | 8 |
| Part Number | Description | 20 ft | 24 ft | 27 ft |
|---|---|---|---|---|
| 1601-124 | Thimble | 4 | 8 | 8 |
| 1601-163 | Cable Clamp 1/8 — call for availability | 10 | 18 | 18 |
| 1602-005 | Cap, White (yoke) | 2 | 2 | 2 |
| 1602-051 | Washer, Nylon | 2 | 2 | 2 |
| 1602-060 | Arm, Octagon Wishbone Inner | 2 | 2 | 2 |
| 1602-061 | Arm, Octagon Outer 27 ft | — | — | 1 |
| 1602-062 | Arm, Octagon Outer 24 ft | — | 1 | — |
| 1602-063 | Arm, Octagon Outer 20 ft | 1 | — | — |
| 1602-125 | Cable, Wishbone | 2 | 4 | 4 + 1 * |
| 1602-158 | Manual, Octagon Wishbone Arm — call for availability | 1 | 1 | 1 |
| 1602-208 | Metal Cap, Red (arm tip) | — | 1 | 1 |
| 1602-250 | Wishbone Yoke Connector, Octagon | 1 | 1 | 1 |
| 1602-256 | Eye Bolt Insert Support — call for availability | 2 | 2 | 2 |
| 1602-281 | Cover, Wishbone Yoke | 2 | 2 | 2 |
| 2615-059 | Bolt Hex 3/8-16 x 4 | 1 | 1 | 1 |
| 2615-348 | Eye Bolt 3/8-16 x 1 | 2 | 2 | 2 |
| 2615-435 | Bolt Flat Head SS 3/8-16 x 1 | 2 | 2 | 2 |
| 2905-065 | Screw 1/4-20 x 1/2 (tip cap) | — | 1 | 1 |
* DoorKing’s 27 ft kit list shows 1602-125 twice: four cables plus one “cable wishbone assy”. The 20 ft kit uses no red tip cap (1602-208) or tip screw.
The LED edge kits add a lighted reverse edge along the arm and a transformer and harness in the operator. DoorKing’s current price book lists these kits as 1602-982 / 1602-984 / 1602-987 with identical descriptions, so they appear to have been renumbered — we stock both numbers. No drawing was published for the 27 ft kit, so only 20 and 24 ft are shown.
| Part Number | Description | 20 ft | 24 ft |
|---|---|---|---|
| 1601-079 | Hub, Aluminum (see Superseded) — no longer available | 2 | 2 |
| 1601-097 | Hub Bolt Lock Washer | 2 | 2 |
| 1601-122 | Turnbuckle, Stainless | 4 | 4 |
| 1601-165 | Bolt Hex 1/2-13 x 1.75 | 2 | 2 |
| 1602-006 | Counterweight Cover | 2 | 2 |
| 1602-197 | Bracket, Cable Mount | 2 | 2 |
| 1602-210 | Pin, UHMW Shear Assembly | 6 | 6 |
| 1602-219 | Counterweight Plate 20 lb | 6 | 8 |
| 1602-222 | Counterweight Plate Assembly | 2 | 2 |
| 1602-248 | Harness, Long Adapter | 1 | 1 |
| 2615-052 | Bolt Hex 3/8-16 x 1 | 14 | 14 |
| 2615-188 | Bolt Hex 1/2-13 x 3-1/2 | 8 | 8 |
| 2616-052 | Screw 10-32 x 1/2 | 2 | 2 |
| 2620-019 | Washer 3/8 SAE | 22 | 22 |
| 2620-030 | Washer 1/2 USS | 8 | 8 |
| 2620-047 | Lock Washer 3/8 | 15 | 15 |
| 2620-050 | Lock Washer 1/2 | 8 | 8 |
| 2620-405 | Nut 3/8-16 | 17 | 17 |
| 2620-420 | Nut 1/2-13 | 8 | 8 |
| 2620-490 | Jam Nut 1/2-13 | 8 | 8 |
| Part Number | Description | 20 ft | 24 ft |
|---|---|---|---|
| 1601-124 | Thimble | 8 | 8 |
| 1601-163 | Cable Clamp 1/8 — call for availability | 16 | 16 |
| 1602-005 | Cap, White (yoke) | 2 | 2 |
| 1602-051 | Washer, Nylon | 2 | 2 |
| 1602-060 | Arm, Octagon Wishbone Inner | 2 | 2 |
| 1602-062 | Arm, Octagon Outer 24 ft | — | 1 |
| 1602-063 | Arm, Octagon Outer 20 ft | 1 | — |
| 1602-125 | Cable, Wishbone | 4 | 4 |
| 1602-149 | Manual, Wishbone Arm — call for availability | 1 | 1 |
| 1602-208 | Metal Cap, Red (arm tip) | 1 | 1 |
| 1602-246 | Harness Adapter 3 to 1 | 1 | 1 |
| 1602-250 | Wishbone Yoke Connector, Octagon | 1 | 1 |
| 1602-256 | Eye Bolt Insert Support — call for availability | 2 | 2 |
| 1602-281 | Cover, Wishbone Yoke | 2 | 2 |
| 2615-059 | Bolt Hex 3/8-16 x 4 | 1 | 1 |
| 2615-348 | Eye Bolt 3/8-16 x 1 | 2 | 2 |
| 2615-435 | Bolt Flat Head SS 3/8-16 x 1 | 2 | 2 |
| 2905-067 | Screw 1/4-20 x 3/4 (tip cap) | 1 | 1 |
| 8080-096 | Reverse Edge LED 13 ft — no longer available | 2 | 2 |
| 8080-105 | Rubber Bumper 5 in. White — call for availability | — | 1 |
| 8080-306 | Lighted Reverse Edge 6 ft (tip) — no longer available | 1 | — |
| 8080-309 | Lighted Reverse Edge 9 ft (tip) — no longer available | — | 1 |
| Part Number | Description | 20 ft | 24 ft |
|---|---|---|---|
| 1601-186 | Transformer Mount | 1 | 1 |
| 1601-356 | Wire Harness, Lighted Arms — no longer available | 1 | 1 |
| 1601-359 | Wire Set for 8.5-12.5A Transformers | 1 | 1 |
| 1601-424 | Transformer 12.5A | 1 | 1 |
| 2616-053 | Screw 10-32 x 3/4 | 2 | 2 |
| 2904-002 | Screw Round Head 4-40 x 3/8 | 2 | 2 |
The 1601-170 mounting panel shown on this drawing comes with the operator and is not part of the kit.
These DoorKing 1602 parts are not on the 1602-090 Rev N drawing. They are used on the battery backup 1602-091, on earlier builds, or as arm options. Match the part to the one on your unit before ordering.
| Part Number | Description |
|---|---|
| 1602-003 | Plate Counter Weight 1602 |
| 1602-004 | Cover Plastic Weight Counter |
| 1602-015 | Mount Plate Gear Box 1602 |
| 1602-038 | Motor Base 1602 BBU |
| 1602-115 | Mount Plate 1602 Top Plate |
| 1602-117 | Arm Alum 7ft Machined |
| 1602-123 | Gearbox 1602 |
| 1602-191 | Plate Adjustable Counterweight |
| 1602-216 | Counterweight Mounting Plate |
| 1602-217 | Counterweight U Bracket |
| 1602-220 | Wire Harness LED leads 16' |
| 1602-245 | Wire Harness Assy LED Alum Arm |
| 1602-303 | Arm Extension 3FT Kit Octagon |
Older DoorKing numbers that still appear on earlier 1602 units and in older paperwork. Order the current part number.
| Old Part Number | Current Part Number | Notes |
|---|---|---|
| 2601-163 | 2600-384 | Motor. 2601-163 changed to 2600-163 in Rev E (2014); Rev N (2020) moved to 2600-384 with the manual crank pulley. 2600-163 is still stocked for older units. |
| 2600-089 | 2600-690 | Belt. 30 in. belt replaced by the 29 in. belt in Rev D (2011); two belts required. |
| 1601-222 | 1601-246 | Splined shaft assembly. |
| 1601-040 / 1601-041 | 1400-032 / 2600-402 | Toggle switches replaced by rocker switches in Rev N (2020). |
| 1601-079 | 1601-340 | Arm hub, aluminum to steel (October 2023). Add a 2620-025 washer under each hub bolt. |
| 1602-131 | 1601-163 | Arm cable clamp (round kits Rev G, 2022). The new clamp is used in larger numbers. |
| 2615-052 | 2615-053 | Counterweight bolt 3/8-16, 1 in. to 1-1/4 in. (round kits Rev G). |
| 2620-019 | 2620-029 | 3/8 washer, SAE to USS (round kits Rev G). |
| 2615-188 | 2615-088 | Counterweight bolt 1/2-13 (octagonal kits Rev B, 2023). |
| 1601-126 / 1601-127 | — | Nuts removed from the round kits (Rev G). |
| Symptom | Usual Cause | Parts |
|---|---|---|
| Dead operator, no response to any input | Failed control board or terminal strip | 1601-010 board, 1601-007 terminal strip |
| Powers up but ignores every input | Failed control board | 1601-010 board |
| Motor runs but the arm does not move | Worn or broken drive belts (two used) | 2600-690 belts (2), 1602-050 pulley |
| Arm stops short or overshoots up / down | Magnet or magnet holder out of position | 2600-817 magnets, 1601-044 holders, 1601-016 plate |
| Knocking or play as the arm travels | Worn connecting link bearings | 1601-060 bearings (4), 1601-185 race washers (4), 1602-031 link |
| Grinding or squeal from the shaft bearings | Worn pillow block bearings | 1200-010 bearings (2), 1601-246 shaft |
| Arm drifts up or down with the power off | Counterweight out of balance for the arm fitted | 1602-219 20 lb plates, 1602-222 plate assembly |
| Arm sags or twists at the tip | Loose or stretched arm cables | 1602-125 cable, 1601-122 turnbuckle, 1601-163 clamps |
| Arm will not raise when AC power fails (pre-2016) | Failed Convenience Open kit | 1473-121 DC Convenience Open kit |
Parts for the other DoorKing barrier operators: 1601 barrier gate operator parts and 1603 Auto-Spike barrier operator parts. Browse all DoorKing gate operator parts, or see the complete DoorKing barrier gate operators, including the 1602-090 and 1602-091.