DoorKing 1602 Barrier Gate Operator Parts

DoorKing 1602 Barrier Gate Operator Replacement Parts

Genuine DoorKing replacement parts for the 1602 barrier gate (parking gate) operator, models 1602-090 (115V, 1 HP) and 1602-091 (with DC Convenience Open). The operator tables follow DoorKing drawing 1602-890 Rev N (December 2020) and keep DoorKing’s reference numbers so they match the drawing in your hand; within each table parts are listed in numeric part-number order. The wishbone arm kits — round, octagonal and LED edge — are further down the page. Click any part number to go to that product.

Circuit Board — the most replaced part on the 1602

1601-010 — PCB, Parking Gate Operator

One control board fits the whole DoorKing barrier range — the 1601, 1602 and 1603. If the operator is dead after a storm, powers up but ignores every input, or no longer responds to a loop, card reader or remote, this is the part. There is no date-of-manufacture version of this board: order 1601-010 for any build.

Do not confuse it with 1601-018. That number is a pulley (4 in. OD, 5/8 in. bore), not a later version of the board.

Units with the Convenience Open option built before 2016 use the 1473-121 DC Convenience Open replacement kit — the part that raises the arm when AC power has failed. It is not used on units built from 2016 onward.

Rev N (December 2020) changes to look for: the toggle switches were replaced by rocker switches (2600-402 power, 1400-032 Up / Auto / Down) and the manual crank was added — motor 2600-384 with crank pulley, crank handle 1603-001 and spring clips 2600-214. Older units may still have toggles; see Superseded Part Numbers below.

Main Assembly — Housing, Motor, Gearbox & Door

DoorKing 1602 barrier gate operator main assembly parts diagram - housing, motor, belts, gearbox and door
Ref Part Number Description Qty
18 1200-010 Hinge (Pillow Block) Bearing 2
17 1200-011 Spacer, Pillow Block Bearing 2
9 1601-019 Keyway 3/16 x 3/16 x 1 in. 1
5 1602-016 Mounting Plate, Gearbox 1
8 1602-050 Pulley, Dual 8 in. OD x 7/8 in. bore (gearbox) 1
96 1602-075 Door 1
3 1602-200 Housing 1
174 1602-240 Brace Rod, Diagonal 2
191 1603-001 Manual Crank Handle 1
80 1603-032 Manual Safety Interlock Assembly — not sold separately 1
102 1702-503 Lock Cam 1-1/4 in. 1
97 1897-052 Gasket 2
33 2600-147 Spacer, Steel .75 OD x .53 ID x .56 L 4
192 2600-214 Spring Clip (crank handle) 2
83 2600-384 Motor Assembly 1 HP, dual pulley with manual crank 1
93 2600-639 Wire Clamp 1 in. 4
89 2600-690 Belt 29 in. (AX-27) 2
6 2600-718 Gearbox 1
98 2600-732 Nameplate, DKS 1
81 2600-837 Motor Base, 1 HP 1
176 2615-052 Bolt Hex 3/8-16 x 1 2
130 2615-645 Carriage Bolt SS 10-32 x 5/8 11
129 2615-662 Carriage Bolt SS 5/16-18 x 5/8 8
127 2615-667 Carriage Bolt SS 3/8-16 x 3/4 4
122 2615-669 Carriage Bolt SS 3/8-16 x 1-1/4 14
170 2615-674 Carriage Bolt SS 3/8-16 x 1-3/4 2
120 2615-690 Carriage Bolt 7/16-14 x 2 White SS 8
121 2615-694 Carriage Bolt 1/2-13 x 2 White SS 4
140 2620-021 Washer 1/2 SAE 14
150 2620-047 Lock Washer 3/8 22
154 2620-050 Lock Washer 1/2 4
160 2620-405 Nut Hex 3/8-16 22
166 2620-411 Nut Hex Flange Lock 5/16-18 8
158 2620-413 Nut Hex Flange Lock 7/16-14 8
156 2620-420 Nut Hex 1/2-13 4
99 2802-040 Push-On Washer 2
167 2902-006 Nut Nylon Lock 10-32 14
95 4001-018 Weather Stripping (6 ft used) 6 ft
101 4001-035 Lock Cylinder with Key 1

Output Shaft, Magnet Plate & Connecting Link

DoorKing 1602 output shaft, magnet plate and connecting link parts diagram
Ref Part Number Description Qty
19 1601-016 Magnet Mounting Plate 1
22 1601-017 Collar Sandwich Plate 1
20 1601-044 Magnet Holder 2
24 1601-060 Bearing, Sealed 1/2 ID x 1-1/8 OD 4
25 1601-185 Race Washer .515 ID x .875 OD 4
15 1601-246 Shaft Assembly, Splined (replaces 1601-222) 1
26 1602-031 Connecting Link 1
16 2600-061 Collar 2 in. OD x 1-1/4 in. ID 2
21 2600-817 Magnet 2
124 2615-184 Bolt Hex Grade 8 1/2-13 x 2-1/4 3
135 2616-006 Screw Phillips 6-32 x 3/16 6
23 2620-131 Washer 1-7/8 in. OD x 1/2 in. ID 4
161 2620-320 Nut Center Lock 1/2-13 3
163 2902-004 Nut Nylon Lock 8-32 9

Control Panel & Circuit Board

DoorKing 1602 control panel parts diagram - 1601-010 circuit board, rocker switches, terminal strip
Ref Part Number Description Qty
43 1200-028 Outlet, Snap-In 2
51 1400-032 Rocker Switch, Momentary Up / Auto / Down 1
57 1601-007 Terminal Strip, 14-Pin 1
59 1601-010 Control Board (PCB Parking Gate) — see board panel above 1
61 1601-055 Divider, High / Low Voltage 1
36 1601-152 PC Board Mounting Plate, Top 1
35 1601-170 PC Board Mounting Plate, Bottom 1
47 2600-402 Rocker Switch, SPST On-Off (power) 1
39 2600-414 Terminal Block, 2-Position 1
67 2600-439 Cup Washer, Brass (ground) 1
63 2600-619 Wire Clip 5/8 in. 2
66 2600-810 Bushing 7/8 in. 4
65 2600-820 Bushing 1/2 in. 1
137 2616-002 Screw Phillips 6-32 x 1/2 1
136 2616-003 Screw Phillips 6-32 x 3/4 SS 4
41 3129-002 Terminal Block Cover, 2-Position 1

Not Shown on the Drawing

Ref Part Number Description Qty
110 1601-008 Wire Set 1601 / 1602 1
190 1601-065 Installation Manual — call for availability 1
112 1804-031 Tie Wrap 4 in. 6
100 2599-008 Patent Label — no longer available 1
185 2599-039 Label, Electrical Hazard — call for availability 1
105 2599-104 Warning Sign Decal 2
106 2599-199 Universal Label — no longer available 1
180 2599-220 Label, Caution Remove Rod 1
113 2600-749 Wire Connector STA-KON RC6 2
10 2616-094 Set Screw 5/16-18 x 1/4 1
142 2620-029 Washer 3/8 USS 2
162 2620-401 Nut Hex 8-32 2
141 2802-003 Washer #8 SAE 2
14 7082-137 Wire, 5 in. Green (ground) 1

1602 Wishbone Arm Kits

The 1602 uses a two-piece “wishbone” arm driven from both sides of the operator, balanced by counterweight plates in the two counterweight covers. Kits come in three styles and three lengths. Each table below combines the three lengths, with a quantity column for each; an em-dash means that length does not use the part. Arm-tip parts differ by length, so they appear as separate rows. A 20 ft wood wishbone arm, 1602-340, is also available (it requires the 1602-041 hardware kit).

Arm hub change, October 2023: the aluminum hub 1601-079 was replaced by the steel hub 1601-340, with a 2620-025 hardened washer added under each hub bolt. The round and octagonal drawings show the steel hub; the LED edge kit drawings (Rev A, 2021) still show the aluminum hub.

Round Wishbone Arm — 1602-162 / 1602-164 / 1602-166 (20 / 24 / 27 ft)

Counterweight End

DoorKing 1602 round wishbone arm counterweight end parts diagram
Part Number Description 20 ft 24 ft 27 ft
1601-097 Hub Bolt Lock Washer 2 2 2
1601-122 Turnbuckle, Stainless 2 2 3
1601-124 Thimble 4 4 6
1601-163 Cable Clamp 1/8 — call for availability 8 8 12
1601-165 Bolt Hex 1/2-13 x 1.75 2 2 2
1601-340 Hub, Steel — call for availability 2 2 2
1602-006 Counterweight Cover 2 2 2
1602-125 Cable, Stainless 14 ft 2 2 3
1602-197 Bracket, Cable Mount 2 2 2
1602-210 Pin, UHMW Shear Assembly 6 6 6
1602-219 Counterweight Plate 20 lb 6 8 10
1602-222 Counterweight Plate Assembly 2 2 2
2615-053 Bolt Hex 3/8-16 x 1-1/4 14 14 14
2615-188 Bolt Hex 1/2-13 x 3-1/2 8 8 8
2616-052 Screw 10-32 x 1/2 2 2 2
2620-025 Washer 1/2 Grade 8 2 2 2
2620-029 Washer 3/8 USS 24 24 26
2620-030 Washer 1/2 USS 8 8 8
2620-047 Lock Washer 3/8 17 17 18
2620-050 Lock Washer 1/2 8 8 8
2620-405 Nut 3/8-16 17 17 18
2620-420 Nut 1/2-13 8 8 8
2620-490 Jam Nut 1/2-13 8 8 8

Arm Sections & Wishbone Connector

DoorKing 1602 round wishbone arm sections and wishbone connector parts diagram
Part Number Description 20 ft 24 ft 27 ft
1601-210 End Cap, Aluminum Arm 1
1602-118 Arm, Aluminum 7 ft (tip) 1
1602-120 Arm, Aluminum 10-1/2 ft (tip) 1
1602-143 Arm, Round Wishbone 14 ft 2 2 3
1602-149 Manual, Round Wishbone Arm — call for availability 1 1 1
1602-231 Wishbone Connector, Round 1 1 1
2615-059 Bolt Hex 3/8-16 x 4 1 1 1
2615-346 Eyebolt 3/8-16 x 4 2 2 3

Octagonal Wishbone Arm — 1602-282 / 1602-284 / 1602-287 (20 / 24 / 27 ft)

Counterweight End

DoorKing 1602 octagonal wishbone arm counterweight end parts diagram
Part Number Description 20 ft 24 ft 27 ft
1601-097 Hub Bolt Lock Washer 2 2 2
1601-122 Turnbuckle, Stainless 2 4 4
1601-165 Bolt Hex 1/2-13 x 1.75 2 2 2
1601-340 Hub, Steel — call for availability 2 2 2
1602-006 Counterweight Cover 2 2 2
1602-197 Bracket, Cable Mount 2 2 2
1602-210 Pin, UHMW Shear Assembly 12 12 12
1602-219 Counterweight Plate 20 lb 7 10 12
1602-222 Counterweight Plate Assembly 2 2 2
2615-053 Bolt Hex 3/8-16 x 1-1/4 16 16 16
2615-088 Bolt Hex SS 1/2-13 x 4-1/2 8 8 8
2616-052 Screw 10-32 x 1/2 2 2 2
2620-025 Washer 1/2 Grade 8 2 2 2
2620-029 Washer 3/8 USS 24 24 24
2620-030 Washer 1/2 USS 8 8 8
2620-047 Lock Washer 3/8 17 17 17
2620-050 Lock Washer 1/2 8 8 8
2620-405 Nut 3/8-16 19 19 19
2620-420 Nut 1/2-13 8 8 8
2620-490 Jam Nut 1/2-13 8 8 8

Arm Sections, Yoke & Cables

DoorKing 1602 octagonal wishbone arm sections, yoke and cables parts diagram
Part Number Description 20 ft 24 ft 27 ft
1601-124 Thimble 4 8 8
1601-163 Cable Clamp 1/8 — call for availability 10 18 18
1602-005 Cap, White (yoke) 2 2 2
1602-051 Washer, Nylon 2 2 2
1602-060 Arm, Octagon Wishbone Inner 2 2 2
1602-061 Arm, Octagon Outer 27 ft 1
1602-062 Arm, Octagon Outer 24 ft 1
1602-063 Arm, Octagon Outer 20 ft 1
1602-125 Cable, Wishbone 2 4 4 + 1 *
1602-158 Manual, Octagon Wishbone Arm — call for availability 1 1 1
1602-208 Metal Cap, Red (arm tip) 1 1
1602-250 Wishbone Yoke Connector, Octagon 1 1 1
1602-256 Eye Bolt Insert Support — call for availability 2 2 2
1602-281 Cover, Wishbone Yoke 2 2 2
2615-059 Bolt Hex 3/8-16 x 4 1 1 1
2615-348 Eye Bolt 3/8-16 x 1 2 2 2
2615-435 Bolt Flat Head SS 3/8-16 x 1 2 2 2
2905-065 Screw 1/4-20 x 1/2 (tip cap) 1 1

* DoorKing’s 27 ft kit list shows 1602-125 twice: four cables plus one “cable wishbone assy”. The 20 ft kit uses no red tip cap (1602-208) or tip screw.

LED Edge Octagonal Arm — 1602-292 / 1602-294 / 1602-297 (20 / 24 ft shown)

The LED edge kits add a lighted reverse edge along the arm and a transformer and harness in the operator. DoorKing’s current price book lists these kits as 1602-982 / 1602-984 / 1602-987 with identical descriptions, so they appear to have been renumbered — we stock both numbers. No drawing was published for the 27 ft kit, so only 20 and 24 ft are shown.

Counterweight End

DoorKing 1602 LED edge wishbone arm counterweight end parts diagram
Part Number Description 20 ft 24 ft
1601-079 Hub, Aluminum (see Superseded) — no longer available 2 2
1601-097 Hub Bolt Lock Washer 2 2
1601-122 Turnbuckle, Stainless 4 4
1601-165 Bolt Hex 1/2-13 x 1.75 2 2
1602-006 Counterweight Cover 2 2
1602-197 Bracket, Cable Mount 2 2
1602-210 Pin, UHMW Shear Assembly 6 6
1602-219 Counterweight Plate 20 lb 6 8
1602-222 Counterweight Plate Assembly 2 2
1602-248 Harness, Long Adapter 1 1
2615-052 Bolt Hex 3/8-16 x 1 14 14
2615-188 Bolt Hex 1/2-13 x 3-1/2 8 8
2616-052 Screw 10-32 x 1/2 2 2
2620-019 Washer 3/8 SAE 22 22
2620-030 Washer 1/2 USS 8 8
2620-047 Lock Washer 3/8 15 15
2620-050 Lock Washer 1/2 8 8
2620-405 Nut 3/8-16 17 17
2620-420 Nut 1/2-13 8 8
2620-490 Jam Nut 1/2-13 8 8

Arm Sections, Yoke & Lighted Edges

DoorKing 1602 LED edge wishbone arm sections and lighted reverse edge parts diagram
Part Number Description 20 ft 24 ft
1601-124 Thimble 8 8
1601-163 Cable Clamp 1/8 — call for availability 16 16
1602-005 Cap, White (yoke) 2 2
1602-051 Washer, Nylon 2 2
1602-060 Arm, Octagon Wishbone Inner 2 2
1602-062 Arm, Octagon Outer 24 ft 1
1602-063 Arm, Octagon Outer 20 ft 1
1602-125 Cable, Wishbone 4 4
1602-149 Manual, Wishbone Arm — call for availability 1 1
1602-208 Metal Cap, Red (arm tip) 1 1
1602-246 Harness Adapter 3 to 1 1 1
1602-250 Wishbone Yoke Connector, Octagon 1 1
1602-256 Eye Bolt Insert Support — call for availability 2 2
1602-281 Cover, Wishbone Yoke 2 2
2615-059 Bolt Hex 3/8-16 x 4 1 1
2615-348 Eye Bolt 3/8-16 x 1 2 2
2615-435 Bolt Flat Head SS 3/8-16 x 1 2 2
2905-067 Screw 1/4-20 x 3/4 (tip cap) 1 1
8080-096 Reverse Edge LED 13 ft — no longer available 2 2
8080-105 Rubber Bumper 5 in. White — call for availability 1
8080-306 Lighted Reverse Edge 6 ft (tip) — no longer available 1
8080-309 Lighted Reverse Edge 9 ft (tip) — no longer available 1

Transformer & Harness (in the operator)

DoorKing 1602 LED edge arm transformer and wire harness parts diagram
Part Number Description 20 ft 24 ft
1601-186 Transformer Mount 1 1
1601-356 Wire Harness, Lighted Arms — no longer available 1 1
1601-359 Wire Set for 8.5-12.5A Transformers 1 1
1601-424 Transformer 12.5A 1 1
2616-053 Screw 10-32 x 3/4 2 2
2904-002 Screw Round Head 4-40 x 3/8 2 2

The 1601-170 mounting panel shown on this drawing comes with the operator and is not part of the kit.

Other 1602 Parts We Stock

These DoorKing 1602 parts are not on the 1602-090 Rev N drawing. They are used on the battery backup 1602-091, on earlier builds, or as arm options. Match the part to the one on your unit before ordering.

Part Number Description
1602-003 Plate Counter Weight 1602
1602-004 Cover Plastic Weight Counter
1602-015 Mount Plate Gear Box 1602
1602-038 Motor Base 1602 BBU
1602-115 Mount Plate 1602 Top Plate
1602-117 Arm Alum 7ft Machined
1602-123 Gearbox 1602
1602-191 Plate Adjustable Counterweight
1602-216 Counterweight Mounting Plate
1602-217 Counterweight U Bracket
1602-220 Wire Harness LED leads 16'
1602-245 Wire Harness Assy LED Alum Arm
1602-303 Arm Extension 3FT Kit Octagon

Superseded Part Numbers

Older DoorKing numbers that still appear on earlier 1602 units and in older paperwork. Order the current part number.

Old Part Number Current Part Number Notes
2601-163 2600-384 Motor. 2601-163 changed to 2600-163 in Rev E (2014); Rev N (2020) moved to 2600-384 with the manual crank pulley. 2600-163 is still stocked for older units.
2600-089 2600-690 Belt. 30 in. belt replaced by the 29 in. belt in Rev D (2011); two belts required.
1601-222 1601-246 Splined shaft assembly.
1601-040 / 1601-041 1400-032 / 2600-402 Toggle switches replaced by rocker switches in Rev N (2020).
1601-079 1601-340 Arm hub, aluminum to steel (October 2023). Add a 2620-025 washer under each hub bolt.
1602-131 1601-163 Arm cable clamp (round kits Rev G, 2022). The new clamp is used in larger numbers.
2615-052 2615-053 Counterweight bolt 3/8-16, 1 in. to 1-1/4 in. (round kits Rev G).
2620-019 2620-029 3/8 washer, SAE to USS (round kits Rev G).
2615-188 2615-088 Counterweight bolt 1/2-13 (octagonal kits Rev B, 2023).
1601-126 / 1601-127 Nuts removed from the round kits (Rev G).

Common 1602 Problems and the Parts That Fix Them

Symptom Usual Cause Parts
Dead operator, no response to any input Failed control board or terminal strip 1601-010 board, 1601-007 terminal strip
Powers up but ignores every input Failed control board 1601-010 board
Motor runs but the arm does not move Worn or broken drive belts (two used) 2600-690 belts (2), 1602-050 pulley
Arm stops short or overshoots up / down Magnet or magnet holder out of position 2600-817 magnets, 1601-044 holders, 1601-016 plate
Knocking or play as the arm travels Worn connecting link bearings 1601-060 bearings (4), 1601-185 race washers (4), 1602-031 link
Grinding or squeal from the shaft bearings Worn pillow block bearings 1200-010 bearings (2), 1601-246 shaft
Arm drifts up or down with the power off Counterweight out of balance for the arm fitted 1602-219 20 lb plates, 1602-222 plate assembly
Arm sags or twists at the tip Loose or stretched arm cables 1602-125 cable, 1601-122 turnbuckle, 1601-163 clamps
Arm will not raise when AC power fails (pre-2016) Failed Convenience Open kit 1473-121 DC Convenience Open kit

Related DoorKing Pages

Parts for the other DoorKing barrier operators: 1601 barrier gate operator parts and 1603 Auto-Spike barrier operator parts. Browse all DoorKing gate operator parts, or see the complete DoorKing barrier gate operators, including the 1602-090 and 1602-091.