Liftmaster SW490 & SW490GL Swing Gate Parts

LiftMaster SW490 and SW490GL commercial swing gate operator replacement parts diagram

LiftMaster SW490 & SW490GL Replacement Parts

Genuine LiftMaster replacement parts for the SW490 and SW490GL commercial swing gate operators — the heaviest of the SW4 series, driving the gate through a rigid extension arm and a #50 chain. Use the exploded diagram above to find the key number for the part you need, then click any part number in the tables below to go straight to that product.

The diagram is grouped into lettered assemblies. A is the arm extension kit, D is the drive assembly and E is the electrical panel. Those lettered refs match the drawing exactly.

Single or double swing? D13 is the single-swing collar (75-G0400) and D14 is the double-swing collar (75-G0401). Ordering the wrong one is the most common mistake on this operator.

Match the overload to the motor, not the operator. E4 runs from 6A to 20A plus a 4.0–6.0A option — read the amp rating off the existing overload before ordering.

The housing and control box parts (1–14) are shared with the SW470 and are numbered as printed in the guide's list.

Common SW490 Repairs

Symptom Usual cause Parts to check
Motor runs but the gate does not move Drive belt slipping or chain worn K16-4L280 belt, K19-2075 chain, K19-50ML master link
Gate overruns or stops short Limit switch or collar slipping on the shaft K23-2016 limit switch, 75-G0400 / 75-G0401 collar
Trips the overload repeatedly Overload sized wrong or failing K25-2006 to K25-2020 overloads, K25-4006-D
Operator dead, no board lights Transformer, relay or contactor K21-3260-1 transformer, K24-115-1 relay, K03-8024-K contactor
Erratic travel or missed counts Hall effect sensor K74-18382 hall effect sensor kit
Play or knocking at the arm Bearing sleeve or rod end worn K12-10172 bearing sleeve, 08-2001 rod end fitting
Grinding from the drive train Gear reducer, bearing or sprockets K32-2001 gear reducer, K12-2125 bearing, K15-2002 sprocket
No warning tone before the gate moves Alarm kit K74-18655 alarm kit

Arm Extension Kit (A)

Ref Part # Description
A K75-18366 Arm Extension Kit, SW490
A1 08-2001 Rod End Fitting
A2 10-2011 Gate Bracket
A3 70-18618M Extension Arm — no longer available
A4 10-3900 Galvanized Tube, 39" x 1" ID x 1-5/16"
A5 K12-10172 Bearing Sleeve, 1"
A6 07-2103M Arm Stop
A7 06-2025 Actuator Arm Assembly — no longer available

Drive Assembly (D)

Ref Part # Description
D K75-18367 Drive Assembly Kit
D1 10-2008 Switch Bracket — no longer available
D2 K10-G0539 Sensor Bracket
D3 K12-2125 Flanged Ball Bearing, 1-1/4" Bore
D4 K15-2002 Sprocket, 50B60T
D5 15-50B12LGH Sprocket, 50B12, 1"
D6 K16-4L280 Belt, 3L280
D7 SW008 Reducer Pulley, 2", 5/8" Bore
D8 K17-2701 Pulley, 7" x 5/8"
D9 K19-2075 Chain, #50 x 75, No ML
D10 K19-50ML Master Link, #50
D11 K23-2016 Limit Switch
D12 K32-2001 Gear Reducer
D13 75-G0400X Collar
D14 75-G0401X Collar, Double Swing
D15 K74-18382 Hall Effect Sensor Kit
D16 K84-DT-06 Nut, 6-32, Tinner-Man
D17 K31-2712 Spacer
D18 80-207-19 Key, 1/4" x 1/4" x 1-1/2"
D19 K80-207-23 Keyway
D20 K80-207-25 Keyway

Electrical Panel (E)

Ref Part # Description
E1 K03-8024-K Reversing Contactor
E2 K21-3260-1 Transformer, 120/208/230/460, 60VA
E3 K24-115-1 Relay, 120V, 10A
E3 K24-230-5 Relay, 3PDT, 230V, 7A
E4 K25-2006 Overload, 6A
E4 K25-2008 Overload, 8A
E4 K25-2010 Overload, 10A
E4 K25-2015 Overload, 15A
E4 K25-2020 Overload, 20A
E4 25-4002-5 Relay, Overload, 1.6-2.5A — no longer available
E4 K25-4006-D Overload, 4.0-6.0A

Housing and Control Box

Ref Part # Description
1 10-2013 Mounting Bracket
2 10-2103-T Reducer Bracket — no longer available
3 10-2104-T Motor Bracket — no longer available
4 K10-G0326 Switch Box Cover
5 10-G0387 Sensor Support Bracket — no longer available
6 K23-3001 On/Off Switch, 125/277VAC, 20A
7 K74-18382 Hall Effect Sensor Kit
8 K74-18655 Alarm Kit
9 10-18461 Side Cover
10 K001A5566 GL Control Board
11 K21-3260-1 Transformer, 120/208/230/460, 60VA
12 K23-2016 Limit Switch
13 K29-10338 Motor Capacitor
13 K29-12110 Capacitor, 20uF, 230V
14 K03-8024-K Reversing Contactor